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Rosenberger codes

Rosenberger codes

Product catalog summary

Overview: The document provides comprehensive specifications and coding systems for Rosenberger's high-frequency and high-voltage connectors, cable assemblies, and plating options. It details connector series, plating codes, cable groups, and specific product configurations.

1. Rosenberger Number Code: This system identifies specific connector types and configurations, including plating codes, cable groups, and connector versions such as crimp, solder, and PCB mounting.

2. Connector Series: Various series are listed with their frequency capabilities, like RPC-1.00 (110 GHz) and RPC-2.92 (40 GHz), each designed for specific applications and performance requirements.

3. Plating Codes: Different plating options are outlined, including Nickel, Silver, and Gold (AuroDur®), with details on layer thickness and magnetic properties. AuroDur® is noted for its high abrasion resistance and excellent electrical performance.

4. Cable Groups: Standard cable types and their impedance are categorized, such as RG 178 (50 Ω) and RG 179 (75 Ω), with mentions of flexible and super flexible corrugated cables for various applications.

5. Cable Assemblies: The number code for cable assemblies includes length, connector types, and cable jacket materials. Jumper cable assemblies are configurable online with various connector and cable size options.

6. FAKRA and HSD® Codings: FAKRA connectors are color-coded for specific applications like GPS and TV, while HSD® connectors have coding for cable direction and plating, with color options matching RAL standards.

7. HV Connectors: High-voltage connectors are specified with number codes indicating plating, cable size, and contact types, including screw and crimped versions for outer and center contacts.

High-Voltage Connectors Overview: The document details specifications and features of Rosenberger high-voltage connectors, including HVR®50, HVR®200, HVR®300, HVR®420, DCS, and HPK series, designed for high current applications in electric vehicles and other high-power systems.

Connector Series and Specifications:

HVR®50: Available in straight and angled variants with a current capacity of 60 A at 85°C, suitable for ancillary units like electrical heating systems and battery chargers.
HVR®200: Offers a high current capacity of 210 A at 85°C, used for battery connections and power distribution units.
HVR®300: In development, with a current capacity of 320 A at 85°C, designed for high current capacity applications.
HVR®420: Provides the highest current capacity of 450 A at 85°C, used for supercharging electric vehicle batteries.
DCS (Direct Contact System): Offers a current capacity of 340 A at 85°C, suitable for battery charging and connections between battery and motor components.
HPK: Features 1-pole, 2-pole, or 3-pole connectors for copper or aluminum cables, achieving 270 A at up to 1000 V.

Technical Properties and Features:

All connectors meet specific IP and vibration class standards, ensuring durability and reliability.
Unique features include HVIL, effective EMI shielding, and minimal installation space requirements.
Color coding is used for easy identification, with plastic housings available in various RAL colors.

Applications:

Primarily used in electric vehicles for battery connections, inverters, and charging systems.
Suitable for other high-power systems requiring reliable and secure electrical connections.

Catalog excerpts

Rosenberger Connector Series Code Rosenberger Hochfrequenztechnik GmbH & Co. KG, HauptstraBe 1,83413 Fridolfing, Phone +49 (0)8684 18-0, Fax +49 (0)8684 18-1499, www.rosenberger.com

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Rosenberger Connector Series Code Precision Connector Series Classical Coaxial Connector Series Inserts D-Sub Inserts Mini-Coax SHV (Safe High Voltage) Inserts High Voltage DIN 41626 Inserts 1.0-2.3 DIN 41626 75 Ω (intermateable with 50 Ω)

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Rosenberger Plating Code - Standard11 Outer Contact Code Plating Symbol Layer thickness Magnetic Properties 1) Plating Code The used platings of outer and center contacts of Rosenberger connectors are defined by the last two digits of each Rosenberger number. Example: 19 S 101-40M L5 Plating code outer contact "L": AuroDur® Au 0.15 pm ► Plating code center contact "5": AuroDur® Au 0.15 pm 2) White bronze White bronze (e.g.Optalloy®) or Flash white bronze over silver (e.g. Optargen®) Center Contact Code Plating Symbol Layer thickness Magnetic Properties 3) AuroDur® - the Rosenberger Standard...

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Rosenberger Cable Groups Rosenberger Cable Groups – Standard Cable Group Impedance Cable Type Cable Group Impedance Cable Type Flexible Corrugated Cable 1/4“R Super Flexible Corrugated Cable 3/8“S Flexible Corrugated Cable 1/2“R Flexible Corrugated Cable 7/8“R Flexible Corrugated Cable 1 1/4“R Flexible Corrugated Cable 1 5/8“R Super Flexible Corrugated Cable 1/2“S Super Flexible Corrugated Cable 1/4“S Super Flexible Corrugated Cable 7/8“S The overview contains our standard cable types and cable groups. Please

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Leitung / Cable Assembly Rosenberger Hochfrequenztechnik GmbH & Co. KG, HauptstraBe 1,83413 Fridolfing, Phone +49 (0)8684 18-0, Fax +49 (0)8684 18-1499, www.rosenberger.com

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Rosenberger Jumper Cable Assemblies Jumper Cable Configurator Configure your individual jumper cable online (rosenberger.eom/siso/#jumpercon1) Rosenberger Hochfrequenztechnik GmbH & Co. KG, HauptstraBe 1,83413 Fridolfing, Phone +49 (0)8684 18-0, Fax +49 (0)8684 18-1499, www.rosenberger.com

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FAKRA Number Code & Coding Some of the Rosenberger-FAKRA connectors are available in the above listed codings. Colors of the plastic housings are in accordance with the listed RAL colours, minor colour differences due to manufacturing are possible. Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com

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RosenbergerHSD® Number Codes RosenbergerHSD® Cable Groups The used platings of outer and center contacts of Rosenberger connectors can be identified by each part number. Example: D4S20L-40MA5-y Plating outer contact: Nickel (A) Plating center contact: AuroDur® (5) AuroDur® - the Rosenberger Standard Plating for Gold Surfaces AuroDur® plating is the standard gold surface for all Rosenberger connector series. AuroDur® has been developed by the engineering and metallurgical team at Rosenberger, well-experienced in developing electroplating standard and customized surfaces. The AuroDur® surface consists...

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RosenbergerHSD® Codings Coding RosenbergerHSD®, HSD®e, HSD®+2, HSD®+4, Cable down, left, right Coding Color / RAL-Nr. Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible. Definition Cable Exit down, left, right Cable Exit

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RosenbergerHSD® Codings Coding RosenbergerHSD®, HSD®e, HSD®+2, HSD®+4, Cable up Definition Cable Exit up up Cable Exit up PCB connector (plug) Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com

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RosenbergerHSD® Codings Coding RosenbergerHSD®double 12.7 mm male Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com

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Rosenberger High-Voltage Connectors Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com

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Rosenberger High-Voltage Connectors Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com

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HVR®50 connectors have been developed in straight and angled variants. The additional slide locking mechanism (CPA - Connector Position Assurance) prevents the connection from unmating accidentally. Despite their small size, they achieve a current intensity of around 60 A at a temperature of 85 °C. HVR®50 connectors are mainly used in ancillary units; for example in electrical heating systems, air-conditioning units or DC/DC converters, and for charging batteries. Technical Properties ■ Current capacity (6 mm2): 60 A at 85 °C ■ Working voltage 1000 V DC, test voltage 2700 V DC ■ Cross sections...

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Rosenberger HVR®200 connectors are characterized by their high current carrying capacity of 210 A at 85 °C and their small dimensions. These two-pin connectors can be used as connecting elements between a battery and an inverter and can also be installed in power distribution units. The portfolio includes an angled or straight header as well as a straight cable coupler to suit the relevant installation/usage requirements. Technical Properties ■ Vibration class II acc. to LV215, PG17 ■ IP class mated acc. to IP6K9K / IPXXD / IPX8 ■ IP class unmated acc. to IPXXB Features and Benefits ■ Best dimension-performance...

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The new HVR®300 connector system is currently in the development phase and is available on request. It is characterized by a maximum current carrying capacity of 320 A combined with minimal space requirements. The product portfolio includes a 2-pole angled coupler for shielded cables and a cable cross section of 70 mm2 along with the corresponding header. A cross section of 50 mm2 is available on request. The lever locking mechanism is secured with an additional slider (CPA - Connector Position Assurance) to prevent accidental unmating. Technical Properties ■ Current capacity (70 mm2): 320 A...

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Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible. Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com

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