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Probing systems for CNC machine tools

Probing systems for CNC machine tools
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Probing systems for CNC machine tools

Product catalog summary
Introduction
This document provides a comprehensive overview of probing systems for CNC machine tools, emphasizing their role in enhancing productivity and accuracy. It covers various probing technologies, their benefits, and operational mechanisms.
Probing Systems and Technologies
The document details different probing technologies, including kinematic resistive and strain gauge designs, and compares transmission systems such as optical, radio, and hard-wired. It highlights their applications and advantages.
Productive Process Pyramid™
This framework optimizes machining processes through process foundation, setting, in-process control, and post-process monitoring, aiming to improve efficiency and quality.
Probing Technology Comparison
A comparison chart helps users select appropriate probing technology based on specific requirements and machine compatibility.
Tool Setting Systems
Discusses tool setting technologies, including kinematic contact and non-contact laser-based designs, explaining their benefits in maintaining tool integrity and machining precision.
Measurement and Inspection Software
Describes software solutions like EasyProbe and Inspection Plus that enhance spindle probing functionality and facilitate machine diagnostics.
Machine Tool Diagnostics
Explains error types and diagnostic tools like AxiSet™ Check-Up and QC20-W ballbar system, essential for maintaining machine accuracy and performance.
Receivers and Interfaces
Provides information on various receivers and interfaces, detailing their compatibility and performance for effective communication with probing systems.
Styli and Accessories
Highlights the importance of styli in probing systems and best practices for their use, offering options for custom solutions and accessories.
Probing Systems for CNC Machine Tools
Renishaw's probing systems are detailed, focusing on radio and hard-wired transmission systems, with specifications, applications, and compatibility details for various probes.
Optical and Radio Transmission Systems
Details optical and radio modular systems, including specifications for probes like OMP40M, OMP60M, RMP40, RLP40, and RMP60, highlighting their applications and operational parameters.
Tool Setting Technologies
Introduces TRS2 technology for broken tool detection and categorizes tool setting products as 'contact' or 'non-contact'.
Custom Solutions
Renishaw offers custom-designed inspection products and accessories, providing engineering and design services from concept to production.
Conclusion
Renishaw's probing systems and process control solutions offer manufacturers tools to improve accuracy, efficiency, and performance in CNC machining.
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Catalog excerpts

Probing systems for CNC machine tools-1

RENISHAW. apply innovation™ Probing systems for CNC machine tools

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Probing systems for CNC machine tools-2

© 2001 - 2014 Renishaw pic. All rights reserved. This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without the prior written permission of Renishaw plc. The publication of material within this document does not imply freedom from the patent rights of Renishaw plc. Trade marks RENISHAW and the probe symbol used in the RENISHAW logo are registered trade marks of Renishaw plc in the United Kingdom and other countries. apply innovation and names and designations of other Renishaw products and technologies are trade marks...

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Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 How and where probes are used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Why probe?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 How a probe works. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 The Productive Process Pyramid™ . . . . . . . . . . . . . . . . ....

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Job contact probes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38 RENGAGE™ strain gauge probes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40 OMP400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40 MP700. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42 RMP600. . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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Measurement and inspection software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Spindle probing software functionality comparison chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Software overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Software compatibility selector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 EasyProbe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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OMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 OSI and OMM-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10 MI 12 / MI 12-B and OMM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12 Optical performance envelopes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14 RMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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How and where probes are used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Why probe?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 How a probe works. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 The Productive Process Pyramid™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Process foundation. . . . . . . . . . . . . . . . . . . . . . . ....

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Probing systems for CNC machine tools-8

Probing systems for CNC machine tools Renishaw invented the touch-trigger probe in 1973, revolutionising the capabilities of co-ordinate measuring machines (CMMs) and enabling them to become the industry standard for offline 3D component inspection. Machine tool users have benefitted from the use of probes since the mid 1970s. Automated probing for set-up and in-cycle inspection became possible in the 1980s when Renishaw introduced the first probes designed specifically for metal cutting applications. How and where probes are used Today, probing is an established best practice for maximising...

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apply innovation™ Time is money, and unnecessary time spent manually setting workpiece positions and inspecting finished products will impact on your manufacturing performance and profitability. Renishaw probing systems eliminate costly machine down-time and the scrapping of components associated with manual setting and inspection. Increase throughput from your existing assets If your machines are overloaded then you could face a sizeable capital investment to make up the shortfall, or a large sub-contract bill. Or worse still, you might find yourself turning away profitable work. But what if...

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Probing systems for CNC machine tools How a probe works Machine mounted probes are often referred to as touch-trigger probes because they use switches that are triggered upon contact between the probe’s stylus and the component being measured or set. Switching is highly repeatable. When triggered, the probe signals the control via an interface and the control (almost simultaneously) automatically captures the machine tool position via its encoders (feedback system). Machine spindle mounted probe Wireless interface Circle (3 points) Point With a co-ordinate point captured, the probe moves on to...

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Machine tool applications and Renishaw products Cutting machine tools fall into the following broad categories: • Manually operated Controlled – computer numerical control (CNC) Most machine tools used in the production environment today are CNC machines and these can be further categorised into: • • Lathes for turning round parts Multi-tasking (mill–turn) machines that combine processes Grinding machines for fine finishing Machining centres for milling, drilling and tapping prismatic parts Drilling and routing machines for PCBs Diverse application Machine tool variety is significant with options...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.