AxiSet Check-Up
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Fully automated tests for accurate and consistent results AxiSet™ Check-Up is a cost-effective solution for checking and improving rotary axis performance. In just a few minutes, users of multi-axis machining centres and multi-tasking machines can identify poor machine alignment, geometry and pivot point errors that can cause extended process setting times and non-conforming parts. Where possible, AxiSet Check-Up automatically corrects on-machine pivot point parameters. By providing machine users with a fast and accurate health check of rotary axis pivot points, AxiSet Check-Up assists in...

apply innovation™ In-process control Tackle process variation at source, and reap the rewards The higher the degree of human involvement in the manufacturing process, the higher the risk for error. Machine tool optimisation using Renishaw products can help eliminate the risk. AxiSet Check-Up can facilitate the following measures for enhanced management of your production, leading to an increase in your profits. Process setting Process foundation Process foundation Optimisation and monitoring of machine tool performance. • Eliminate machine errors • Reduce unplanned stoppages • Produce...

We recommend that our customers use AxiSet Check-Up to test the machines' rotary axes after they are installed, as factory conditions may differ significantly from Hartford's manufacturing conditions, in terms of foundations and how level surfaces are. Shipping and installation can also cause precision errors, so AxiSet Check-Up automatic compensation allows machine tools to maintain high levels of precision and quality. i Hartford (Taiwan)

Using the macro software supplied, AxiSet Check-Up takes reference measurements around a dedicated single-sphere calibration artefact and can automatically correct rotational centres by updating on-machine pivot point parameters. The AxiSet Check-Up app is installed onto a PC or tablet running Windows® 10 (32 or 64 bit) and provides graphical representations of multi-axis machine performance data, enabling PASS or FAIL decisions to be made based on defined tolerances. Performance can be tracked over time, using the historical data chart function. Data from the app can be exported as a CSV...

Software that makes data analysis simple The AxiSet Check-Up app graphically displays the measurement data produced by the AxiSet Check-Up macro software. The app provides graphical representations of multi-axis machine performance data that can help to make PASS or FAIL decisions based on defined tolerances. Machine performance can be tracked over time, using the app’s historical data chart function. Centre error plot The Centre error plot shows two linear axes plotted against each other. The intention of the Centre error plot is to provide users with an indication of a part shape or form...

Comparison and history functions The Historical data screen allows the overall trend of results to be viewed for any machine. Provided the calibration hardware is placed in the same position within the machine, the Historical data function allows comparisons of machine performance to be made over time. Reported errors can be monitored over time and compared to tolerances, allowing trends to be identified and events such as serious collisions to be traced. Data can be filtered by machine, date or axis to provide a more focussed view on the data being analysed. All results can be output as a...

System components Written for a range of CNC controllers, AxiSet Check-Up probing macros are machine specific and available for machining centres and multi-tasking machines. These macros drive the machine, collecting measurement data. The AxiSet Check-Up app provides a detailed and graphical representation of the measurement data produced by the macro software. They also offer the option to automatically update parameters and compensate for rotary axis pivot point errors. The app is installed onto a PC or tablet running Windows 10 (32 or 64 bit) or above and must be licensed before it can...

Recommendations RENGAGE™ technology For optimum performance, Renishaw’s high-accuracy machine tool probes with RENGAGE technology are recommended. Use of standard accuracy probes will result in decreased performance. AxiSet Check-Up does not support the use of non-Renishaw probes. Calibrated test bar Ensures that AxiSet Check-Up measurements are traceable and comparable to the settings made by machine tool builders. Hardware A single calibration sphere, conveniently mounted on a magnetic base, is used as a reference feature for measurements. This simple-to-use artefact ensures that set-up...

Probing pays with Renishaw Optimise your cutting process Reduce scrap and rework Save time and money £ Ensure parts are machined “right first time”. Set tools up to ten times faster than when using manual methods. Produce more parts reliably and accurately. Renishaw has an excellent reputation in manufacturing industries, and also provides services for different industries, so it doesn’t just offer a product or a solution, but also shares with us its experience, expertise and the industry’s best practices. Renishaw is also meticulous in terms of its technical support, the Renishaw team...

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Renishaw plc New Mills, Wotton-under-Edge Gloucestershire, GL12 8JR United Kingdom About Renishaw Renishaw is an established world leader in engineering technologies, with a strong history of innovation in product development and manufacturing. Since its formation in 1973, the company has supplied leading-edge products that increase process productivity, improve product quality and deliver cost-effective automation solutions. A worldwide network of subsidiary companies and distributors provides exceptional service and support for its customers. Products include: • Additive manufacturing and...