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Rapco Catalog 2017

Rapco Catalog 2017
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Rapco Catalog 2017

Product catalog summary
Pneumatics Application Guide & Accessories
This section provides detailed specifications and cross-references for pneumatic components used in various aircraft models. It includes information on certified aircraft, kit plane vacuum kits, dry air pump cross-references, and pneumatic component cross-references. Key tools and kits for experimental aircraft are also covered, focusing on installation and maintenance.
Deice Application Guide & Accessories
This section offers cross-references for deicing components, including component identification and minimum wear standards for brushes. It includes specifications for brush modules and clusters, ensuring compatibility and correct application.
General Aviation Brake Application Guide
Specifications for brake systems in certified and kit planes are detailed, including component cross-references and brake disc comparisons. It lists brake components such as rivets, mounting pins, shim insulators, and pressure plates, with cross-references for correct part selection.
Additional Sections
Includes specifications and cross-references for filters, exhaust gaskets, and fuel pumps, ensuring proper maintenance and replacement. A master cross-reference for various components is also provided.
Pneumatics Applications Overview
This document provides a comprehensive cross-reference for pneumatic applications across various aircraft models, focusing on engine types, filters, regulators, and check valves. It assists in identifying the correct components for specific aircraft configurations.
Key Sections:
  • Aircraft and Engine Compatibility: Lists compatible aircraft and engine models, specifying serial numbers and configurations for pneumatic components.
  • Installation Eligibility: Details FAA-approved pumps and installation eligibility.
  • Component Specifications: Provides specifications for dry air pumps, ensuring compatibility with specific aircraft models.
Critical Information:
  • Engine and Pump Models: Lists engine models and corresponding pump models for maintenance and installation.
  • Serial Number Specificity: Highlights the importance of serial numbers in determining correct components.
  • Regulatory Compliance: Ensures components meet FAA standards for safety and reliability.
Overview:
This document provides technical specifications, replacement information, and cross-reference data for pneumatic components and systems used in aircraft, including dry air pumps, filters, fittings, and de-icing systems.
Specifications:
  • Dry Air Pumps: Lists models with port sizes and rotation specifications.
  • Bi-Directional Pumps: Replacement options for Sigma Tec pumps based on rotation.
  • Wet Pumps: Replacement guidelines for wet pumps with dry air pumps.
Procedures:
  • Replacement Information: Guidelines for replacing wet pumps with dry air pumps.
  • Installation Kits: Details on vacuum system kits for experimental aircraft.
Standards and Recommendations:
  • Pneumatic Fittings: FAA PMA approved fittings to minimize vacuum or pressure loss.
  • De-Ice Systems: FAA-PMA approved replacement parts for de-ice systems.
Key Data:
  • Cross Reference: Tables for pneumatics and de-ice applications.
  • Dimensions: Specifications for filters and fittings.
Contact Information: RAPCO, Inc. contact details for distributor information.
Overview:
This document is a technical reference guide for de-icing applications and cross-references for various aircraft models and components, including specifications for de-icers, wire harnesses, brushes, and related components.
Key Sections:
  • Aircraft and Component Compatibility: Lists compatible aircraft and component models.
  • Cross Reference Guide: Conversion chart for RAPCO part numbers to other manufacturers.
  • Brushes and Accessories: Details on de-ice brushes and accessories.
  • Installation and Maintenance Recommendations: Guidelines for installing new de-ice brushes.
Critical Information:
  • Installation Eligibility: Consult FAA-PMA supplement for eligibility.
  • Conversion Instructions: Instructions for converting BFG part numbers to RAPCO.
  • Maintenance Tips: Proper brush alignment and slip ring maintenance.
Overview:
This document provides a comprehensive list of aircraft models with corresponding brake components and conversion kits, detailing necessary parts and configurations for brake systems.
Key Sections:
  • Aircraft Models and Brake Components: Lists aircraft models and brake assembly details.
  • Conversion Kits: Specifies conversion kits for wheel and brake systems.
  • Manufacturer References: Cross-references with other manufacturers for compatibility.
  • Technical Specifications: Detailed specifications for each aircraft model.
  • Notes and Recommendations: Notes on confirming brake assembly numbers and FAA-PMA supplements.
Critical Information:
  • Part Numbers: Importance of correct part numbers, particularly 'RA' prefixed.
  • Installation Eligibility: Refer to FAA-PMA supplement for eligibility.
  • Heavy Duty Options: Available for certain models for enhanced performance.
General Overview:
This document provides a comprehensive guide on brake components for various aircraft models, including specifications for wheel brake assemblies, disc brake linings, and associated parts.
Key Sections:
  • General Aviation Brake Components: Lists brake components for various aircraft models.
  • Kitplanes: Details brake components for kitplanes.
  • Experimental Aircraft: Information on brake components for experimental aircraft.
  • McCauley Brake Disk Comparison Guide: Guidance on identifying McCauley wheel assemblies.
Critical Information: Emphasizes confirming brake assembly numbers and refers to FAA-PMA supplement for installation eligibility.
Overview:
This document provides detailed specifications and guidelines for the installation and maintenance of brake lining tools and components, focusing on the RA825 Rivet Tool and various brake discs and linings.
Specifications:
  • RA825 Rivet Tool for installing brake linings.
  • Brake discs detailed with part numbers and dimensions.
Procedures:
  • Specific procedure for Piper Aztec brake discs.
Standards and Recommendations:
  • Minimum wear thickness for linings specified.
  • Replacement times for various filters recommended.
Cross Reference and Compatibility:
  • Extensive cross-reference tables for brake components.
Application Guide:
  • Lists replacement kits for specific aircraft models.
Key Data from Tables:
  • Brake disc specifications and compatibility.
  • Rivet and mounting pin dimensions.
Conclusion: Comprehensive guide for selecting and maintaining brake components in aviation.
Overview:
This document provides technical specifications and application guides for FAA-PMA approved replacement parts, specifically exhaust gaskets and fuel pumps, for Continental and Lycoming engines.
Exhaust Gaskets:
  • High-quality stainless and copper beaded gaskets available.
  • Installation tips for ensuring proper gasket orientation and torque specifications.
  • Cross-reference tables for compatibility with specific engine models.
Fuel Pumps:
  • New and overhauled electric fuel pumps offered by RAPCO.
  • Application guide for fuel pumps with corresponding part numbers.
Installation and Application Guides:
  • Guides for reference only, advising consultation of aircraft maintenance manuals.
  • Instructions for converting original equipment part numbers to RAPCO.
Contact Information: RAPCO's contact details for distributor lists and further inquiries.
Overview:
This document is a comprehensive cross-reference guide for fuel pumps used in various aircraft models, including part numbers, descriptions, and compatibility information for RAPCO and Airborne fuel pumps.
Sections:
  • Aircraft Compatibility: Lists aircraft models with corresponding fuel pump part numbers.
  • Fuel Pump Cross Reference: Detailed cross-reference for RAPCO and Airborne fuel pumps.
  • Dukes Fuel Pump Cross Reference: Lists Dukes fuel pump part numbers and overhaul exchange details.
  • Installation Eligibility: Details FAA-PMA approved installation eligibility.
  • Master Parts Cross Reference: List of various parts with corresponding RAPCO part numbers.
Key Points:
  • Ensure proper part number selection by checking aircraft model and specifications.
  • Overhaul exchange options available for cost-effective maintenance.
  • FAA-PMA approval ensures parts meet regulatory standards.
  • Refer to FAA-PMA Supplement for installation eligibility.
Document Summary:
This document is a Master Parts Cross Reference guide, listing various parts with their corresponding RAPCO part numbers and descriptions, organized by part categories.
  • Propeller De-icer: Parts for de-icing propellers.
  • Wire Harness: Parts for electrical systems.
  • Exhaust Gasket: Parts for sealing exhaust systems.
  • Fluid Filter: Essential for filtering fluids in various systems.
  • Brake Lining: Comprehensive list of brake linings.
  • Shims Insulators: Parts for insulation purposes.
  • Rudder Boost Filter: Parts for rudder systems.
  • Rivet: Parts for fastening purposes.
  • Fuel Pump: Overhauled exchange parts for fuel systems.
The document serves as a reference for identifying and cross-referencing parts with their RAPCO equivalents, aiding in maintenance and repair operations.
Overview:
This document provides a comprehensive list of fuel pump cartridges and assemblies, detailing their status as new, overhauled, or customer property overhaul, and includes a cross-reference for master parts.
Sections:
  • Fuel Pump Cartridges and Assemblies: Lists fuel pump cartridges and assemblies with part numbers.
  • Master Parts Cross Reference: Cross-reference between original equipment and RAPCO part numbers.
  • Pneumatic Fittings: Lists pneumatic instrument and pump fittings.
  • Dry Air Pumps: Detailed list of dry air pumps with part numbers and status.
  • Fluid Filters: List of fluid filters with part numbers and descriptions.
Key Information:
  • Exchanges and Overhauls: Many parts listed as overhauled exchanges.
  • Replacement Parts: Certain parts replaced by newer models.
  • Cross-Referencing: Master parts cross-reference for identifying compatible parts.
Master Parts Cross Reference Summary
Fluid Filters: Lists fluid filters with part numbers cross-referenced with AN6235-2A and AN6235-3A.
Fuel Pumps: Comprehensive list of fuel pumps with overhauled exchange options.
Pneumatic Vacuum Regulators: Lists pneumatic vacuum regulators with part numbers cross-referenced with RAPCO.
Inline Air Filters: Inline air filters with part numbers and RAPCO equivalents.
Brake Linings: Includes brake linings with part numbers cross-referenced with RAPCO.
De-ice Brushes: Lists de-ice brushes and kits with RAPCO equivalents.
Brush Modules and Assemblies: Details brush modules with RAPCO part numbers.
Wire Harnesses: Wire harnesses with RAPCO equivalents.
Overview:
This document is a Master Parts Cross Reference guide, listing various parts with their corresponding Original Equipment (O.E.) Part Numbers, RAPCO Part Numbers, and descriptions.
Sections:
  • Wire Harnesses: Lists wire harnesses with part numbers and RAPCO equivalents.
  • De-ice Brush Kits: Includes de-ice brush kits with RAPCO numbers.
  • Fuel Pumps: Comprehensive list of fuel pumps with RAPCO numbers.
  • Dry Air Pumps: Lists dry air pumps with RAPCO and overhauled versions.
  • Fluid Filters: Includes fluid filters with RAPCO numbers.
  • Pneumatic Instrument Fittings: Lists fittings with RAPCO numbers.
Key Information:
  • Part Numbering: Each part identified by O.E. and RAPCO Part Numbers.
  • Descriptions: Descriptions provide clarity on parts.
  • Applications: Reference for identifying compatible parts.
Summary of Technical Document:
1. Introduction:
Comprehensive cross-reference list of parts used in mechanical and pneumatic systems.
2. Parts and Components:
  • Propeller De-icers: Includes models with corresponding part numbers.
  • Wire Harnesses: Examples with part numbers.
  • Brake Linings: Multiple models listed.
  • Brake Discs: Includes models with part numbers.
  • Inlet Air Filter Elements: Models with part numbers.
  • Dry Air Pumps: Various models with part numbers.
  • Fuel Pumps: Overhauled exchange models with part numbers.
3. Cross-Reference Information:
Master parts cross-reference table for identifying and replacing parts.
4. Key Observations:
  • Structured to assist in part identification and cross-referencing.
  • Comprehensive coverage of mechanical and pneumatic systems.
  • Each part associated with specific part numbers.
5. Conclusion:
Valuable resource for technicians and engineers in maintenance and repair.
Summary of Technical Document:
1. Overview:
Comprehensive cross-reference list of parts related to aircraft components.
2. Key Sections:
Specifications:
  • Entries include O.E. part number, RAPCO part number, and description.
  • Parts categorized by function.
Procedures:
  • Reference for identifying and cross-referencing parts.
Norms and Standards:
  • Parts identified by standardized part numbers.
Recommendations:
  • Use document to identify and order replacement parts.
3. Critical Information:
  • Exigencies: Accurate part identification crucial for safety.
  • Parameters: Parts associated with specific part numbers.
  • Limitations: Document focuses on part identification.
  • Best Practices: Ensure accurate cross-referencing.
4. Data Extraction:
Lists parts with numbers and descriptions for inventory management.
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Catalog excerpts

Rapco Catalog 2017-1

Rapco, Inc. 445 Cardinal Lane Hartland, Wl 53029 262.367.2292 phone 262.367.7158 fax www. rapcoinc. com For Reference Only. Please refer to individual FAA-PMA Supplements for Installation Eligibility

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Rapco Catalog 2017-2

For Reference Only. Please refer to individual FAA-PMA Supplements for Installation Eligibility. For printing of individual sheets, this entire catalog is available online at www.rapcoinc.com 78 Master Cross Reference 445 Cardinal Lane Hartland, Wl 53029 262.367.2292 phone 262.367.7158 fax www. rapcoinc. com

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Rapco Catalog 2017-3

Complete Pneumatics Application Guide New FAA-PMA Approved Dry Air Pumps, Filters, Regulators FAA Approved Overhauled Dry Air Pumps Section 1: Type Certified Aircraft Section 2: Kit Plane Vacuum System Kit By RAPCO - Replacement Parts Section 3: Dry Air Pump Cross Reference for Kit Plane and Experimental Aircraft Engines For reference only. For installation eligibility refer to the FAA-PMA Supplement. Some aircraft models or particular serial numbers may have applications other than those listed in this guide. Consult the appropriate aircraft parts catalogue, maintenance manual or equipment list...

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Rapco Catalog 2017-4

REPLACEMENT AIRCRAFT PARTS CO. See Page 14-16 for complete Cross Reference.

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Rapco Catalog 2017-5

REPLACEMENT AIRCRAFT PARTS CO. See Page 14-16 for complete Cross Reference.

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Rapco Catalog 2017-6

REPLACEMENT AIRCRAFT PARTS CO. See Page 14-16 for complete Cross Reference.

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Rapco Catalog 2017-7

REPLACEMENT AIRCRAFT PARTS CO. See Page 14-16 for complete Cross Reference.

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Rapco Catalog 2017-8

REPLACEMENT AIRCRAFT PARTS CO. See Page 14-16 for complete Cross Reference.

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Rapco Catalog 2017-9

REPLACEMENT AIRCRAFT PARTS CO. See Page 14-16 for complete Cross Reference.

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Rapco Catalog 2017-10

REPLACEMENT AIRCRAFT PARTS CO. See Page 14-16 for complete Cross Reference.

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Rapco Catalog 2017-11

REPLACEMENT AIRCRAFT PARTS CO. See Page 14-16 for complete Cross Reference.

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Rapco Catalog 2017-12

REPLACEMENT AIRCRAFT PARTS CO. See Page 14-16 for complete Cross Reference.

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Rapco Catalog 2017-13

REPLACEMENT AIRCRAFT PARTS CO. See Page 14-16 for complete Cross Reference.

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Rapco Catalog 2017-14

REPLACEMENT AIRCRAFT PARTS CO. See Page 14-16 for complete Cross Reference.

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Rapco Catalog 2017-15

REPLACEMENT AIRCRAFT PARTS CO. See Page 14-16 for complete Cross Reference.

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Rapco Catalog 2017-16

REPLACEMENT AIRCRAFT PARTS CO. PNEUMATICS APPLICATIONS Section 3: Dry Air Pump Cross Reference for Kit Plane and Experimental - 2 gyro PNEUMATICS CROSS REFERENCE RAPCO Engine Manufacturer Manifold Check Valves All Airborne pumps available FAA Approved overhauled. For installation eligibility refer to FAA-PMA Supplement.

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Rapco Catalog 2017-17

REPLACEMENT AIRCRAFT PARTS CO. PNEUMATICS CROSS REFERENCE Dry Air Pumps MISCELLANEOUS DRY AIR PUMP REPLACEMENT INFORMATION

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Rapco Catalog 2017-18

REPLACEMENT AIRCRAFT PARTS CO. PNEUMATICS CROSS REFERENCE Filters

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Rapco Catalog 2017-19

Dry Air Pump Rear End Identifiers (Not to scale)

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Rapco Catalog 2017-20

Dry Air Pump Rear End Identifiers (Not to scale)

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Rapco Catalog 2017-21

Dry Air Pump Rear End Identifiers (Not to scale)

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Rapco Catalog 2017-22

NEW FAA PMA Approved Pneumatic Regulators RA2H3-2: 5/8” Hose (Pump), 1/2” Hose (Instrument) RA2H3-5: 5/8” Hose (Pump), 5/8” Hose (Instrument) RA2H3-6: 5/8” Hose (Pump), 5/8” Hose (Instrument) RA2H3-12 : 5/8” Hose (Pump), two 3/8” Hose (Instrument) RA2H3-19 : 5/8” Hose (Pump), two 3/8” Hose (Inst.) w/ Vac Switch RA2H3-23 : 5/8” Hose (Pump), two 3/8” Hose (Instrument) RA2H3-48 : AN-10A Fitting (Pump), 5/8” Hose (Inst.) 445 Cardinal Lane Hartland, Wisconsin 53029 USA For a list of Distributors, please call. (262) 367-2292 Phone (262) 367-71

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Rapco Catalog 2017-23

Why choose a Rapco Pump? A. Inspection port allowing for on-aircraft measurement B. Chamfered rotor allowing for small foreign objects to pass C- Oil sea! to help prevent fluid contamination D. Mil-Spec coated cavity to reduce friction

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Rapco Catalog 2017-24

Pneumatic Fittings FAA PMA Approved For Aircraft Pneumatic Instrument Systems • Smooth curve design minimizes loss of vacuum or pressure over standard AN or MS fittings. • Wide unrestricted passages help maintain flow rate at altitude. • Less restriction on the pneumatic system which increases dry air pump service life. RA1K1-6-10 Fitting, 90 degree, 3/8” NPT, 5/8” hose Fits 200 thru 242 series dry air pump inlet ports. Replaces - Airborne PN. 1K1-6-10 RA1K8-6-10 Fitting, 152 degree, 3/8” NPT, 5/8” hose Fits 200 thru 242 series dry air pump outlet ports. Replaces - Airborne PN. 1K8-6-10 RA1K10-6-10...

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Rapco Catalog 2017-25

Pump Wrench TOOL FOR THE REMOVAL AND INSTALLATION OF DRY AIR VACUUM PUMPS Provides superior access to vacuum pump flange nuts. Quality hardened steel with corrosion resistant nickel plating. Shaped to provide easy access to tight areas between the pump and accessories. Plastic coated handle provides a firm grip. REPLACEMENT AIRCRAFT PARTS CO. 445 Cardinal Lane Hartland, Wisconsin 53029 USA For a list of Distributors, please call. (262) 367-2292 Phone (262) 367-7158 Fax www.rapcoinc.com

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Rapco Catalog 2017-26

RAPVAC-K1: For use on engines with counterclockwise turning accessory drive RAPVAC-K2: For use on engines with clockwise turning accessory drive RAPVAC-K9: For use on Continental O-200-A thru -C engines 1 Suction guage 1 5/8” x 3’ Hose 1 RAP215CC or RAP216CW or RAP125CC-9 Vacuum Pump with Gasket 1 RA2H3-12 Vacuum Regulator with Garter Filter REPLACEMENT AIRCRAFT PARTS CO. 445 Cardinal Lane Hartland, Wisconsin 53029 USA For a list of Distributors, please call. (262) 367-2292 Phone (262) 367-7158 Fax www.rapcoinc.com

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Rapco Catalog 2017-27

Replacement De-Ice Application Guide FAA-PMA Approved De-icer, Wire Harness, and Brush Replacement Parts for BFG and McCauley Propeller De-Ice Systems For reference only. For installation eligibility refer to the FAA-PMA Supplement. Some aircraft models or particular serial numbers may have applications other than those listed in this guide. Consult the appropriate aircraft parts catalogue, maintenance manual or equipment list when selecting a part for installation. To convert a BFG part number to a RAPCO part number replace the 2E, 3E or 4E with RA and add 100 to the number. To convert a McCauley...

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Rapco Catalog 2017-28

RAPCOn Dt-iCt APPLICATION Aircraft Manufacturer and Model Notes Indicates an item not manufactured by RAPCO,Inc. , ** EASA Approved , On Boot means the lead is built into the boot.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.