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De-ice Brush Module minimum wear and alignment Information

De-ice Brush Module minimum wear and alignment Information

Product catalog summary
Brush Wear Measurement Procedure
To measure brush wear in a modular assembly, insert a 3/32 inch drill bit into the back of the RA2111U Universal module and mark the depth on the drill. Ensure the module is installed or the brush protrudes as it would on the slip ring (approximately 1/16 inch). Use a dial caliper to measure the insertion length (Dimension “D”).
Miscellaneous De-Ice Information
The document provides a table listing various brush block assemblies, their quantities, and locations. For example, assembly 4E1294 requires three brushes at location RA1306-3.
Brush Component Identifier
To convert BFG style brush blocks to Rapco part numbers, drop the prefix and add RA plus 100 to the part number.
Module Type and Dimension “D”
For rodded modules with Brush # RA1543-6, Dimension “D” is 0.295 inches. For unrodded modules with Brush # RA1543-4, Dimension “D” is 1.140 inches.
Installation Recommendations
Before installing new de-ice brushes, ensure slip rings are clean, free of oil, smooth, and not separated from the potting material. Proper brush alignment is crucial to prevent grounding and maximize brush life. Each carbon brush should be centered on its slip ring, and the brush modular assembly should be positioned at a 2-degree angle lagging the direction of rotation, 1/16 inch away from the slip ring at its closest point.
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Catalog excerpts

De-ice Brush Module minimum wear and alignment Information-1

Misc. Deice Info Brush Component Identifier Subject: How to measure brush wear in Modular Assembly Insert a 3/32 inch drill bit into the back of the RA2111U Universal module (as shown) and mark the depth on the drill. Note: Make sure module is still installed, or that the Brush is protruding from module at the same distance as it would be installed on the slip ring (Approx. 1/16 Inch). Using a dial caliper measure the length of insertion (Dim. “D”). Module Type Rodded Module: Brush # RA1543-6 Unrodded Module: Brush # RA1543-4 Propeller De-Ice Brush Alignment DIRECTION OF ROTATION BRUSH BLOCK ASSEMBLY CENTER BRUSHES ON SLIP RING THE FULLTHICKNESS OF EACH BRUSH FACE MUST CONTACT THE SLIP RING THROUGHOUT 360° ROTATION Replacements for BFG Style brush blocks: To convert BFG to Rapco part number, drop prefix and add RA plus 100 to part number Brush Block Assy Qty Brush | Location Before installing new de-ice brushes make sure the slip rings are clean and free of any oil. Check to see that the slip rings are smooth and have not separated from the potting material. Proper brush alignment is important to prevent the brush from grounding and to maximize brush life. 1. Make sure that each carbon brush is adjusted so that it is centered on its respective slip ring. 2. The brush modular assembly should be positioned so that it sits at a 2 degree angle lagging the direction of rotation, and 1/16” away from the slip ring at its closest point.

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