EPX™ - EN 4644
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EPX™ - EN 4644 - 1

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EPX™ - EN 4644 - 3

Section 1 Table of Contents INTRODUCTION Introduction 1-3 Disconnect Applications 1-4 Rack & Panel Applications 1-5 EPX® SERIES Disconnect Connectors 1-6 Electrical Characteristics 1-6 Mechanical Characteristics 1-6 Environmental Characteristics 1-6 Rack & Panel Connectors 1-7 Electrical Characteristics 1-7 Mechanical Characteristics

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EPX™ - EN 4644 - 4

Section 1 Table of Contents Continued DISCONNECT APPLICATION EPXA Product Overview 1-24 EPXB1 Product Overview 1-25 How to Order EPXA and EPXB1 Shell 1-26 How to Order EPXA and EPXB1 Assembly Kit 1-27 EPXA and EPXB1 Polarization Code 1-28 Contacts Termination for EPXB1 1-29 EPXA Shell Dimensions 1-30 EPXB1 Shell Dimensions 1-31 EPXA and EPXB1 Spare Parts 1-32 EPXA and EPXB1 Accessories 1-33 EPXB2 Product Connectors 1-34 EPXB2 Product Overview 1-35 EPXB2 Range Overview 1-36 EPXB2 Latest Innovations 1-37 How to Order EPXB2 Shell 1-38 How to Order EPXB2 Assembly Kit 1-39 EPXB2 Polarization Code

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EPX™ - EN 4644 - 5

INTRODUCTION Radiall is recognized in the aerospace and defense industries for offering one of the broadest innovative product portfolios for connector interconnect solutions. The benefit of our experience with ARINC connectors permits Radiall to provide customers with a strong and global solution. The EPX® series offers a wide range of solutions based on two insert sizes with a large variety of shells and contacts. This product range provides an excellent trade-off between the number of available contacts and the space used. The EPX® series is completely modular and expandable. EPX®...

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EPX™ - EN 4644 - 6

DISCONNECT APPLICATIONS Specially designed for panel integration on EWIS applications, EPX® disconnect connectors cover cable-tocable and PCB-to-cable links in major commercial and business jet aircrafts. The connector can be easily identified by the locking device located directly on the connector (quarter turn device for A1 and B1 and central screws for EPXB2). This disconnect solution offers secure mating while answering OEM’s most stringent requirements, and provides: • Modularity with three shell sizes: EPXA1, EPXB1 and EPXB2 - available as lightweight shells and compatible with...

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EPX™ - EN 4644 - 7

RACK & PANEL APPLICATIONS In response to the need of system miniaturization and new equipment design, Radiall offers EPX® connector solutions for Line Replaceable Unit (LRU) and Line Replaceable Module (LRM). Discover more about these blind mate connectors: EPXB2 FOR LRU Largely used in distributed architecture, small Line Replaceable Units in an aircraft need compact, lightweight and cost-effective connectors. EPXB2 connectors equipped with centering guide will combine high density, low efforts and lightweight features. Discover the whole range of EPXB inserts offering from signal to power...

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EPX™ - EN 4644 - 8

EPX® Series DISCONNECT CONNECTORS ELECTRICAL CHARACTERISTICS EMI shielding effectiveness EN2591-213 OTHER CHARACTERISTICS Shell-to-shell conductivity: < 2.5 mΩ Operating voltage: 400 VRMS or 500 VDC at sea level, according to EN2591-205 Voltage stability (ground block): Maximum variation 4 mV according to SAE AS 81714 (MIL-T-81714) Lightning stike: - 5 kA - 1,600 V for EPX® connectors in aluminium version - 3 kA - 1,600 V for EPX® connectors in composite version MECHANICAL CHARACTERISTICS MATING/UNMATING SHELL TYPE VIBRATION For 8 hrs on each of the 3 axis/interruption < 1 µs EN2591-403 EIA...

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EPX™ - EN 4644 - 9

EPX® Series RACK & PANEL CONNECTORS ELECTRICAL CHARACTERISTICS EMI shielding effectiveness EN2591-213 OTHER CHARACTERISTICS • Shell-to-shell conductivity: < 2.5 mΩ, operating voltage: 400 VRMS or 500 VDC at sea level, according to EN2591-205 • Lightning stike: 5 kA - 1,600 V MECHANICAL CHARACTERISTICS MATING/UNMATING SHELL TYPE The minimum mating forces are described in the EN4644 standard and depends on the connector size and insert arrangement. Consult Radiall for more information. VARIATION & SHOCK SHELL TYPE VIBRATION For 8 hrs on each of the 3 axis/interruption < 1 µs EN2591-403 EIA...

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EPX™ - EN 4644 - 10

EPX® Series INSERTS & CONTACT ELECTRICAL CHARACTERISTICS Electrical characteristics conform to SAE AS 39029 (MIL-C-39029, type A). Contacts conform to EN3155-076 and EN3155-077. CONTACTS CONTACT SIZE WIRE SIZE CONTACT WITH WIRE SIZE Contact to mounting surface ENVIRONMENTAL INSERTS VOLTAGE (VRMS) NON-ENVIRONMENTAL INSERT VOLTAGE (VRMS) GROUND BLOCK CONTACT 617221050 DIELECTRIC WITHSTANDING VOLTAGE EN2591-207 EIA 364-20 with leakage current < 1mΩ INSULATION RESISTANCE EN2591-206 EIA 364-21 TEMPERATURE INSULATION RESISTANCE Ambient temperature Notes 1. Size 5 contacts are not part of SAE AS...

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EPX™ - EN 4644 - 11

EPX® Series INSERTS & CONTACT RETENTION CHARACTERISTICS Retention forces indicated below are valid for terminated contacts (as per EN2591-409 and EIA364-29). CONTACT SIZE RETENTION FORCE Ground block • Insert retention: 400 N (90 lbs) (EN2591-410 EIA 364-35) • Maximum insert displacement in the shell cavity: 0.30 mm (0.012 in.) Visit www.radiall.com for more informati

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EPX™ - EN 4644 - 12

INSERT SELECTION TABLE Insert name should be used when ordering EPX® insert. Insert code should be used when ordering EPX® assembly kit Inserts available in Bulkhead class are identified with the following icon: 16 LUXCIS ® FIBER OPTIC POWER IN FIBER OPTIC POWER CAVITY OR COAX QUADRAX OR COAX OR TRIAX POWER TWINAX TOTAL CONTACTS INSERT CODE INSERT NAME CONTACT SIZE & TYPE [1] Notes 1. nly contacts marked with an asterisk (*) are included with EPX® insert kit. All other contacts must be ordered separately (i.e. coax, twinax, quadrax and O fiber optic contacts). Visit www.radiall.com for more...

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EPX™ - EN 4644 - 13

HOW TO ORDER EPX® INSERTS Only crimp contacts can be delivered with insert. EPX SERIES PREFIX INSERT SIZE [1] A: Insert for EPXA B: Insert for EPXB1, EPXB2, EPXB3 or EPXB4 CLASS [2] E: Environmental N: Non-environmental (no rear grommet, no interfacial seal) H: Non-environmental with a rear grommet, available for pin insert only (recommended for crimp contacts) T: Non-environmental with an interfacial seal, available for pin insert only (recommended for PC tail contacts) B: Bulkhead insert with interfacial seal and a Bulkhead rear grommet, available for pin insert only INSERT NAME Refer to...

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