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Low-Cost, Castable Titanium Alloys

Low-Cost, Castable Titanium Alloys

Low-Cost, Castable Titanium Alloys

Product catalog summary
Introduction
QuesTek Innovations LLC has developed three new castable titanium alloys, QT-Ti-1A, QT-Ti-2A, and QT-Ti-2B, under U.S. Army-funded SBIR Phase I and II programs. These alloys are designed to be cost-effective and exhibit superior mechanical properties compared to the traditional Ti-6Al-4V (Ti-6-4) alloy.
Mechanical Properties
The typical mechanical properties of the alloys are as follows:
  • QT-Ti-1A: UTS of 151.1 ksi, Elongation of 10.5%
  • QT-Ti-2A: UTS of 141.2 ksi, Elongation of 13%
  • QT-Ti-2B: UTS of 173.9 ksi, Elongation of 4.8%
Design and Development
The alloys were designed to:
  • Utilize near-net-shape casting for manufacturing efficiency.
  • Contain less vanadium and have higher tolerance to oxygen and iron than Ti-6-4.
  • Incorporate significant amounts of Ti-6-4 scrap as input stock.
QT-Ti-1A offers approximately 25 ksi greater UTS and 2.5% greater elongation than cast Ti-6-4, making it suitable for replacing cast Ti-6-4, wrought Ti-6-4, or Ti-6242 in various applications.
High-Temperature Performance
QT-Ti-1A demonstrates higher strength and elongation than Ti-6242 up to 800°F, making it advantageous for high-temperature applications.
Microstructure
The new alloys feature a refined, interweaving α/β microstructure, achieved at cooling rates typical of conventional commercial processes, providing enhanced strength and toughness compared to the parallel α laths in Ti-6-4.
Material and Licensing Availability
QuesTek is seeking initial product applications for QT-Ti-1A and is in discussions with potential production and sales licensees. Custom ingots are available for initial product applications, and the alloy is patent pending.
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Catalog excerpts

Low-Cost, Castable Titanium Alloys-1

Low-Cost, Castable Titanium AlloysHigh Strength and/or High DuctilityC ast Titanium Alloys - Mechanical Properties (typical) ® Materials by Design Background QuesTek computationally designed and developed three castable titanium alloys under U.S. Army-funded SBIR Phase I and II programs to incorporate lower-cost raw materials and exhibit greater strength and/or ductility than Ti-6-4. Description Three new titanium alloys tentatively named QT-Ti-1A, QT-Ti-2A, and QT-Ti-2B were designed for both performance and economy, by: i. capturing the benefits of near-net-shape casting for manufacturing; ii. containing less vanadium than Ti-6-4; iii. having higher tolerance to oxygen and iron than Ti-6-4; and iv. being able to use significant amounts of Ti-6-4 scrap as input stock. QT-Ti-1A (see blue star below) offers ~25 ksi greater UTS and ~2.5% greater elongation than cast Ti-6-4 (i.e. to “QT cast Ti-6-4” which was produced in the same manner as the three new alloys). QT-Ti-1A is expected to be the first of th ese alloys to be commercialized, and can be considered for example to: i. replace cast Ti-6-4 to increase a part’s durability or reduce its weight; ii. replace wrought Ti-6-4 to reduce costs; or iii. replace Ti-6242 in high-temperature applications to reduce costs. RT Strength - Elongation Comparison (data from prototype wedge castings) Reference data from: Nastac, L. etal, “Advances in investment casting of Ti-6Al-4V alloy: a review”, Int. J. of Cast Metals Research, 2006 Vol. 19 No. 2 For additional information regarding QuesTek’s castable titanium alloys email info@questekcom or call 847-425-5800.

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Low-Cost, Castable Titanium Alloys-2

High Temperature Strength - Elongation Comparison QT-Ti-1A exhibits higher strength and elongation than Ti-6242 up to 800°F. Ti-6242 reference data from Aerospace Structural Metals Database Key Design Features The new alloys utilize a refined, interweaving α/β microstructure which can be achieved at cooling rates representative of conventional commercial processes. This microstructure yields higher strength/toughness characteristics than the parallel α laths found in Ti-6-4. Material and Licensing Availability QuesTek is currently seeking initial product applications for QT-Ti-1A, and is also...

 Open the catalog to page 2

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