PILLER Clean Perfection
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■piller HighTech Cleaning Solutions

Deburring with high pressure Intelligent, energy-optimised, forward-looking; that‘s the basis of the technology used for part cleaning in Piller deburring technology. Since its founding in 1995, Piller Entgrattechnik GmbH has been a leading provider in the field of industrial high-pressure jet cleaning using water, cutting oil and coolant, with state-of-the-art machinery solutions that are optimally tuned to the respective customers‘ needs. With pressure levels up to 1100 bar (high pressure), patented procedures With patented high-pressure jet techniques, our enable the water or cutting oil...

With a comprehensive range of standard machines and virtually unlimited production possibilities for customer-specific systems, we cover a broad range of the most diverse and demanding industrial cleaning requirements in the technical industry. The most complex component shapes, smallest possible undercut boreholes/inlets and highly inaccessible regions are achiervable for our debur-ring procecedures. We establish not only sub-processes such as deburring and cleaning, but can also efficiently map out the entire process including controlling and handling the component, covering the span...

O Highly innovative high-pressure jet cleaning with water, cutting oil and cooling lubricant O Patented, unique high-pressure water jet techniques For all levels of impurities and highly complex shapes O Flexibly applicable system concepts O Specific and variable nozzle equipment O For parts ranging from small to large, heavy components O For manual or automated loading O For moderate to high production quantities and broad product ranges O For very fast loading processes in parallel to process time O Adaptable to any space requirements O Optimised solutions in terms of operational costs...

RoboJet Twin O Complete machining centre with integrated handling system with lightweight construction O Hermetically closed jet chamber adapted to part with fixed nozzle design O Integral part of the chain Optimal use of the HP-process time ideal for radial symmetric parts due to mirrored configuration of two handling systems and two deburring chambers Loading of second process chamber during primary process time Integral part of the chain O Highly flexible for small and moderate product ranges Compact design requires minimum space Six-sided machining feasible Short cycle times due...

Our washing stations are developed based on the separate medium supply concept. This minimises media carry-over. Each process stage is comprised of a chamber with integrated container station and filtration. The short cycle times are forward looking thanks to state-of-the-art „full flow filtration" in the media supply and return as well as the use of selected parts such as component-specific nozzles and rails. The design is modular. The design is modular - e. g., the following components can be used: Chamber 1 = cleaning Chamber 2 = spray rinsing Chamber 3 = fine spray or...

Vacuum drying The vacuum dryer is also available as an standalone component. Equipped with state-of-the-art Piller CleanCheck: Cleanliness requirements under control vacuum pumps, it gives consistent optimal drying results for your components. In the last few years, the requirements for parts cleanliness have become increasingly tough and It can be loaded and unloaded manually or they will continue to become more demanding in the automatically. It is also available as a front loader future. Today, the residual contamination analysis is and as a continuous feed system. In connection a...

Do you need space-saving and energy-optimised systems, we develop with wide knowledge and long experience, systems and machinery, costumised to your demands, or we integrate and adapt our standard modules into already existing systems. For flow production concepts or dimensioning of processing stations we work closely and trustily with other machine manufactures. All our systems are equipped with state of the art safety features and can be integrated into with robots, robot-loading cells, portals, transfer units with conveyer belts. Fully automated solution for gear unit parts Initial...

Flexible system for cleaning of various crankshafts C> Delivery of the workpieces over a prism belt C> Transportation of the crankshafts to the next stations by portal C> Pre-cleaning of the crankshafts C> Beginning of the high-pressure water jet deburring in standard system VectorJet III C> Fine cleaning of the crankshafts C> Depositing on the prism belt into the stations C> Blow-off C> Vacuum drying Fully automated solution for crankshafts -Cleaning with oil c> Initial positioning of the crankshafts C> Transport by portal to the following stations C> Beginning of the high-pressure...

For small quantities, tests for bridging delivery periods or low volume productions and in connection with ramp-ups, we are the service provider with expertise. We provide 100% precision deburring in 24 hours that will reliably comply with the standards from the automobile and hydraulic industries, pneumatic manufacturers and the field of medical technology. The extent of our services for this ranges from deburring and cleaning, testing, measurement assessment, to the documentation of the results. Oder-specific plant preparation Monitoring of received goods Process performance Testing,...

Your benefits: O ISO-9001 certified O Professional and inexpensive O Maximum process safety O Flexibility due to quick reaction times Our Lab: Everything under control. We not only claim to do perfect work, we can prove it through endoscopic and microscopic testing, surface roughness assessments and the corresponding documentation. See for yourself! before after

HighTech Cleaning Solutions Train station Heimerdingen Exit Zuffenhausen Email: post@piller-online.com Internet: www.piller-online.com Direction Karlsruhe Exit Heimsheim Exit Rutesheim Junction Leonberg Exit Feuerbach Exit Stuttgart JS/DKUTSCHLAND • Concept: JS Media Tools A/S • 71621 • www.jsdeutschland.de Our view is that efficiency and sustainability go hand in hand: With modern technology, we minimise operating costs - that applies not only to our machines, but also for the building. For the heating of our new production hall and office and conference rooms, we developed a system...