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KL 500/502/504 Robot Unit

KL 500/502/504 Robot Unit
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KL 500/502/504 Robot Unit

Product catalog summary
Overview: The document describes the KL 500/502/504 robot units designed for sewing composites. These units are custom-made for processing various composites such as carbon fiber, glass fiber, and aramid. They are precise, fast, and efficient, suitable for all sizes and complex 3D components.
Specifications:
  • Robot Technology: The units utilize portal units and robot technology for manufacturing layers, connecting fabrics, and sub-preforms.
  • KUKA Industrial Robot KR 150: A 6-axis industrial robot with a maximum payload capacity of 150 kg and a maximum range of 2700 mm. The effective range may vary based on the orientation of the stitching head and component shape.
  • User Programming Interface: Features a portable interface with a 7 m cable connection to the robot control unit KR C 2, including a 6D-mouse for precise positioning.
  • Robot Control Unit - KR C 2: Microprocessor-based control for 6 independent robot axes, equipped with a 3.5" disc drive and CD-ROM drive. It operates on Windows XPe and uses KUKA KRL programming language.
  • Peripheral Interfaces: Includes 24 V / 10 A, CAN-Bus (Device Net), Ethernet, and an additional Profi-Bus DP Master/Slave interface card CP5614.
  • Additional 3 Axes for Stitching End Effectors: Includes communication software KUKA.PLC ProConOs and an additional control cabinet for 3 axes.
  • Robot Control Software: Techware software package includes GripperTech, UserTech, and ExpertTech.
Configurations:
  • KL 500: Standing robot configuration.
  • KL 502: Linear axis configuration.
  • KL 504: Portal configuration.
Contact Information: KSL Keilmann Sondermaschinenbau GmbH, Bensheimer Straße 101, 64653 Lorsch, Germany. Phone: +49 (0)6251 9620-0, Fax: +49 (0)6251 9620-26, Email: [email protected], Website: www.ksl-lorsch.de
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Catalog excerpts

KL 500/502/504 Robot Unit-1

Sewing units for composites We develop and manufacture custom-made units for processing of virtually all composites (carbon fibred, glass fibred, aramid). Precise, fast and efficient, in all sizes, from profile or stringer, even complex 3D-components. Our units (portal units, robot technology) are used for manufacture of layers, connecting fabrics (unidirectional, multiaxial) and for manufacture of sub-preforms and performs.

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KL 500/502/504 Robot Unit-2

KL 500/502/504Robot Unit KL 500 Standing robot configuration (top picture)■ KL 502 Linear axis configuration (middle picture) KL 504 Portal configuration (bottom picture) KUKA INDUSTRIAL ROBOT KR 150 • 6-axis industrial robot • 150 kg max. payload capacity • 2700 mm max. range of robot arm (orientation of stitching head(s) and individual shape of component may reduce the • effective range for stitching operations! • Standard robot configuration • 7 m cable connection to robot control unit KR C 2 USER PROGRAMMING INTERFACE - KCP • Portable user programming interface with 7 m...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.