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AX3

AX3

Product catalog summary

Fuselage Assembly
The fuselage assembly for the AX3 aircraft includes components such as the keel tube, undercarriage leg assembly, cockpit tubes, and various brackets and washers. Due to the unavailability of the original keel tube material, replacements for several parts are necessary.

Wing Assembly
This section details the components for constructing the aircraft's wings, including leading and trailing edge tubes, wing brace wires, and aileron assemblies. Replacement parts are specified to ensure compatibility and performance due to material unavailability.

Seat Assembly
The seat assembly includes seat back covers, base foam, and seat belts. It highlights the need for wide seats with the AX2000 fuel system and notes changes in seat belt designs that may require complete replacements.

Tailplane Assembly
Details on the horizontal stabilizer and elevator components are provided, including leading and trailing edge tubes, batten ends, and trim tabs. Specific parts are identified for color customization and compatibility with the updated keel design.

Additional Assemblies
This section covers assemblies such as the rudder, undercarriage, cockpit floor, brake system, and control assemblies, listing necessary parts and notes on replacements or updates due to material changes or design improvements.

Technical Document Summary

1. Screw and Fasteners
Includes various screws, bolts, nuts, washers, and safety rings essential for securing different parts of the assemblies.

2. Rudder Assembly
Components include the rudder frame tube, pivot tubes, battens, rudder cover, hinge bracket, control horn, and fasteners, crucial for directional control.

3. Rear Enclosure Assembly
Details the rear enclosure structure, including longerons, brace struts, side tubes, and various clips and bolts, forming the structural framework.

4. Rear Undercarriage Assembly
Includes wheel hubs, tyres, suspension stop tubes, brake units, axles, and brackets, supporting the aircraft's weight and providing ground mobility.

5. Front Undercarriage Assembly
Comprises the nose wheel, axle tube, front fork, shock absorber, steering head, and fasteners, responsible for steering and absorbing shocks during landing.

6. Cockpit Floor Assembly
Includes the floor panel, rudder and brake pedals, metal plates, and pedal bearing blocks, providing the base for pilot controls and seating.

7. Brake System Assembly
Features nyloc nuts, cable cleats, pulleys, shock cords, and brake pedals, essential for controlling the aircraft's speed and stopping safely.

8. Trimmer Assembly
Includes trim plates, wheels, cables, adjusters, and fasteners, helping in adjusting the aircraft's pitch for stable flight.

9. Stick Assembly
Comprises the stick tube, stainless steel plate, cable assemblies, washers, and nuts, crucial for controlling the aircraft's ailerons and elevators.

10. Elevator Control Assembly
Includes control tubes, clevis pins, relay arms, and fasteners, responsible for controlling the aircraft's pitch.

11. Rudder Cables
Features under seat tubes, rudder pedals, cable assemblies, and turnbuckle adjusters, essential for controlling the aircraft's yaw.

12. Power Plant Assembly
Includes the Rotax 503 engine, exhaust components, propellers, engine mounts, and fasteners, providing necessary thrust for flight.

13. Fuel System Assembly
Comprises fuel tanks, filters, hoses, pumps, and clips, crucial for storing and delivering fuel to the engine.

14. Throttle and Choke Assembly
Includes throttle torque tubes, levers, cables, and clips, controlling the engine's power output.

15. Body Work
Features windscreens, door hinges, panels, and fasteners, forming the aircraft's exterior for protection and aerodynamics.

16. Fabric Covers
Includes wing, aileron, stabilizer, elevator, and rudder covers, protecting surfaces and contributing to aerodynamic efficiency.

Overview: The document provides a detailed list of parts and accessories related to aircraft covers, instruments, electrical systems, and other components, identified by part number and description.

1. Covers:

Various covers for different aircraft parts, requiring specification of color and fabric.
Registration letters and propeller covers with options for different colors and sizes.

2. Instruments and Electrical System:

Altimeters, airspeed indicators, and battery monitors with part numbers and descriptions.
Cables and cable ties with specifications for size and color.
Carburetor heaters and indicators, including electric and water options.
Various gauges and meters, such as fuel pressure, hour meters, and tachometers.
Locking wire and Loctite products for securing components.

3. Oils and Sealants:

Different types of oils and sealants for exhaust and general use, specified with part numbers.

4. Switches and Terminals:

Various switches and terminals, including toggle ignition and keyswitches.
Terminals and related components, such as crimp rings and receptacle covers.

5. Additional Instruments:

Voltmeter, vertical speed indicator, and water temperature gauges with details on senders and models.

Notes:

The original fuel tank design has been replaced, requiring a complete AX2000 fuel system assembly.
The original plastic trim wheels are no longer available and should be replaced with a plastic pulley.

Catalog excerpts

AX3 PARTS CATALOGUE Issue 3 Pegasus Aviation, Elm Tree Park, Manton, Marlborough, Wiltshire SN8 1PS, UK Telephone: +44 (0)1672 861578 Fax: +44 (0) 1672 861550 [email protected] www.pegasusaviation.co.uk

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Section Page Rear Enclosure Assembly 34 Rear Undercarriage Assembly 37 Front Undercarriage Assembly 40 Cockpit Floor Assembly 42 Brake System Assembly 44 Elevator Control Assembly 50 Power Plant Assembly 54 Fuel System Assembly 56 Throttle and Choke Assembly 61 Intruments, Electrics and Accessories 69

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FUSELAGE ASSEMBLY

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FUSELAGE ASSEMBLY

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Item Part Number Description Keel tube (2 5/8 tube - SEE NOTE) Rear cockpit tube Undercarriage leg assembly As 101 559 but without chamfers or recess at inboard end Undercarriage leg (composite part only) Nose tube Foot rest tube Cockpit floor tube Underseat tube Front support tube Cockpit side tube right Cockpit side tube left Rear support tube Sub-fin leading edge tube Sub-fin trailing edge tube Sub-fin trailing edge tube (for use with 2 5/8 keel Main axis assembly (UK spec. aircraft) - see Detail 15 Main axis (non-UK spec. aircraft only) Engine support Nose tube channel bracket Cockpit...

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Aileron stop Aileron cable pulley Rubber mount Shoulder harness Seat belt spacer Saddle washer (1,8) Plastic saddle washer (8mm) Saddle washer (3,8,8,6) Saddle washer (2,6,6) Pastic saddle washer (6mm) Saddle washer (2,8,6) Crush tube (small) - original keel Crush tube (small) - 2 5/8 keel 5/16” washer 1/4 steel washer Plastic washer (6mm x 1mm thick) 8mm washer O.D. 13/0.8 mm Plastic washer (8mm x dia 18) 1/4” washer OR 5/16” washer Buffer moulding Cable tie (white, medium) DU bearing M8 nyloc nut P-type M6 nyloc nut T-type M6 castle nut M8 * 120 hex bolt M8 * 185 hex bolt M6 * 16 set screw M6...

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Main axis brace wire Lower harness M8 * 85 hex bolt 5/16” * 1 1/4” washer M8 nyloc nut P-type Cable tie (white, large) M8 nyloc nut T-type OR M6 nyloc nut T-type M8 * 35 hex bolt OR M6 * 35 hex bolt 8mm washer O.D. 13/0.8mm Sub-fin cover N.B. The original keel tube material is no longer available and therefore the original keel has been replaced by part number 101564N. This necessitates change of the following parts also: Stabilisor bracket 100901L replaced by 100901LN Stabilisor bracket 100901R replaced by 100901RN Support plate 100472 replaced by 100473 Sub-fin trailing edge tube 100861 replaced...

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M8 nyloc nut T-type M6 wing nut Wing root bracket Saddle washer (1,8) 5/8” safety ring c/w locator tab Wing batten no. 1 - left hand (inc. batten ends) Wing batten no. 1 - right hand (inc. batten ends) Wing batten no. 1A - left hand (aircraft CA/C/2083047 to 51only) (including batten ends) Wing batten no. 1A - right hand (aircraft CA/C/2083047 51only) (including Wing batten no. 2 - left hand (inc. batten ends) Wing batten no. 2 - right hand (inc. batten ends) Wing batten no. 3 - left hand (inc. batten ends) Wing batten no. 3 - right hand (inc. batten ends) Wing batten no. 4 - left hand (inc....

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1/8” * 1/2” aluminium pop rivet 5 mm bungee (state length required) Aileron horn tube Aileron return cable Cable adjuster (left hand aileron only) Aileron cable shackle Aileron cable assembly Clevis pin part of shackle used only End plug - black Plastic washer (8mm x 3mm thick) M6 x 80 hex ht bolt (70mm psl) * The original leading edge material is no longer available. If replacing the leading edge, order also item 43 (FBM8-100) and item 90 (ZMF-021). Replacement leading edges also have a lighter modified tip casting, but therefore require the tip tube (item 3) to be replaced with a slightly different...

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Item Part Number Description Headrest Seat back cover (without tank straps) (narrow seats) Seat back cover (with tank straps) Seat back cover (wide seats) Seat base foam Seat base cover Plywood seat base Head rest tube - narrow seats Head rest tube - wide seats Seat back tube - right hand Seat back tube - left hand Seat base tube Cockpit floor tube Underseat tube Head rest support cable - narrow seats - original keel Head rest support cable - wide seats - original keel Head rest support cable - narrow seats - 2 5/8 keel Head rest support cable - wide seats - 2 5/8 keel Stainless bracket No....

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Original seats are the narrow specification, however wide seats are necessary with the AX2000 fuel system assembly if replacing an original fuel tank (original fuel tank no longer available - see Fuel Assembly).

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Part Number Description Horizontal stabilisor leading edge connection tube Horizontal stabilisor leading edge tube Horizontal stabilisor outer batten - left (inc. batten ends) Horizontal stabilisor outer batten - right (inc. batten Red batten ends - left hand Green batten ends - right hand Horizontal stabilisor inner batten - left (inc. batten ends) Horizontal stabilisor inner batten - right (inc. batten ends) Horizontal stabilisor trailing edge tube Elevator leading edge tube Elevator trailing edge tube Trim tab Trim tab horn tube Horizontal stabilisor strut Horizontal stabilisor cover (specify...

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REAR ENCLOSURE ASSEMBLY

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REAR UNDERCARRIAGE ASSEMBLY

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Item Part Number Description Plastic nose wheel (machined for bearings, bearings Plastic nose wheel (not machined for bearings) Nose wheel axle tube Front fork Shock absorber assembly Steering head Footrest tube Long track rod (left hand) Short track rod (right hand) Long track rod (left hand - alternative) Short track rod (right hand - alternative) M6/6mm rose joint M6 rod end bearing (alternative) Front fork channel Steering head bush Nose wheel spacer 25mm 1 45 mm washer Nylon spacer (5mm) 8mm plastic washer (3mm thick) 8mm plastic washer (dia 18) 10mm washer - thick and trimmed M8 1...

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COCKPIT FLOOR ASSEMBLY

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TRIMMER ASSEMBLY

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Item Part Number Description Trim plate Trim wheel (plastic pulley) (see note below) Trim wheel centre bush (see note below) Trim cable inner Trim cable outer (state length required) Trim cable protective sleeve (6mm enots tube) (state M5 cable adjuster 2 1/2” jubilee clip M6 * 100 hex bolt 1/4 steel washer Plastic washer (6mm * dia 16) M6 castle nut 2 1/2“ jubilee clip M4 * 20 hex set screw Trim lever M8 nyloc nut P-type M6 nyloc nut T-type Leading edge channel spacer M6 * 35mm counter sunk skt cap M8 * 20 hx ht set screw M4 nyloc nut P-type Support plate M5 nyloc nut T-type Nylon spacer...

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AX3

AX3

Catalog excerpts

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