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DRAG FINISHING UNITS DF SERIES

DRAG FINISHING UNITS DF SERIES
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DRAG FINISHING UNITS DF SERIES

Product catalog summary
Introduction
OTEC's DF Series drag finishing units are designed for polishing, deburring, rounding, and smoothing surfaces efficiently. These systems cater to both small series production and large-scale industrial manufacturing, offering high-quality surface finishes.

Drag Finishing Process
The drag finishing process is ideal for large or heavy workpieces that cannot be processed in bulk. Workpieces are clamped in rotating holders and dragged through process media at high speeds, achieving high contact pressure and velocity for quick and perfect results. The right combination of media, tool holders, and process parameters is crucial for achieving manual polishing quality.

Applications
- Rounding: Improves reliability by eliminating burrs and reducing wear.
- Polishing: Enhances appearance and physical properties, increasing tool life and cutting speeds.
- Smoothing: Reduces surface roughness, friction, and wear.
- Deburring: Removes residual burring and swarf, improving workpiece quality.

Features and Highlights
The DF series offers versatile machines for both small and large production runs. Key features include:
- Stainless steel process drums.
- Storage for up to 500 programs.
- Optional modules for user-friendliness, such as automatic immersion depth control and process container cooling.
- Dual motor drive for independent speed settings.

Technical Specifications
The DF series includes various models with different specifications to suit diverse industrial needs. Key specifications include machine dimensions, working capacity, maximum immersion depth, weight, voltage, and output.

Customization and Special Machines
OTEC offers customized solutions for unique requirements, working closely with clients to develop tailored processes. The company provides professional service through its research lab, offering process development and media selection.

Company Overview
Founded in 1996, OTEC is a technology leader in drag finishing machines, known for cost-effectiveness, precision, and superior handling. With a global sales network, OTEC ensures excellent support and quality worldwide.
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Catalog excerpts

DRAG FINISHING UNITS DF SERIES-1

DRAG FINISHING UNITS DF SERIES PERFECT SURFACES WORLDWIDE

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DRAG FINISHING UNITS DF SERIES-2

2 | THE DRAG FINISHING PROCESS OTEC: WE MAKE THE DIFFERENCE Polishing, deburring, rounding or smoothing: We build drag finishing systems to finish any surface quickly and affordably. From small series production to large-scale industrial manufacturing. DF knee joint Video about finishing knee joints The OTEC drag finishing process is predestined for the finishing of large or heavy workpieces which cannot be finished in bulk. The workpieces are clamped in rotating holders and dragged through the process media at high speed. The high contact pressure and relative velocity between the workpiece...

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DRAG FINISHING UNITS DF SERIES-3

DF Tools Video about finishing tools Tool holders Polishing improves resistance to corrosion Thread-cutting taps Polishing reduces cutting forces and wear Tableting punch Polishing the contact surface optimizes compacting and improves the quality of tablets Burs Rounding the cutting edges increases tool life

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DRAG FINISHING UNITS DF SERIES-5

WE GET YOU TO THE FINISH WITH μ PRECISION OTEC-optimized surfaces ensure that workpieces fulfil the high requirements of our customers. The focus here is on the finish or properties of the surface. In series produc tion, reliably repetitive results and costeffectiveness deliver a real competitive edge. Residual burring and swarf from the manufacturing process on the edges and surfaces impair the quality of a workpiece. By choosing the right media and the right process, these blemishes can be removed to give trouble-free downstream finishing and better handling. Edges are generally rounded in...

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DRAG FINISHING UNITS DF SERIES-6

WHERE QUALITY IS INSIDE, QUAL ITY COMES OUT With its DF series, OTEC offers a versatile range of drag finishing machines. Whether for small or large series production, every single ma hine fulfils the most demanding require c ments in terms of cost-effectiveness and precision. When you opt for an OTEC DF system, you are choosing unparalleled quality made in Germany – at a fair price. Top-quality materials guarantee long service life and a proven design concept ensures ergonomic and efficient handling. The extensive standard equipment supplied and the wide range of modular add-ons make each unit...

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DRAG FINISHING UNITS DF SERIES-7

GENUINE COMPO NENTS FOR A GENUINE SYSTEM Machine + holder + process + workpiece. The whole is more than the sum of the parts. In Our OTEC workpiece holders make a significant contribution to the perfect processing results obtained by the DF series. OTEC’s proprietary tool holders ensure that the workpieces are mounted as quickly and effectively as possible and considerably speed up batch processing. In recent years, we have designed over 100 different types of holder in close cooperation with our customers. In par ticular, optional features such as laser-operat ed immersion depth control benefit...

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DRAG FINISHING UNITS DF SERIES-8

THE QUALITY SERIES FOR SE RIOUS QUALITY Ideally suited to finishing workpieces in small to medium production runs. The solution for finishing workpieces in large-scale industrial production. Drag finishing machine for grind ing and polishing workpieces in wet and dry media.

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DRAG FINISHING UNITS DF SERIES-9

DF-40/80 PHARMA series Specially developed to meet the requirements of the pharmaceuticals and food industries. Special machines Custom-built to your process requirements with our extensive experience and at a fair price.

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DRAG FINISHING UNITS DF SERIES-10

Output depending 7,5 on configuration (kVA) Holder positions 3/4 Adapter positions with 3/4/6 head

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DRAG FINISHING UNITS DF SERIES-11

WE REINVENT OURSELVES, JUST FOR YOU Example: customized machine: DF 5/330 with a drum diameter of 1100 mm Do you have exceptional requirements for which there is not yet a solution on the market? Speak to us. As the technology leader in innovative drag finishing machines, special solutions made to our customers’ specifications are our particular strength. We work closely with you to develop a highly customized solution, including the most suitable process. Our team will be pleased to advise you without any cost or obligation on your part and in absolute confidence. Call us: 07082 4911-20

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DRAG FINISHING UNITS DF SERIES-12

12 | PROCESS DEVELOPMENT AND MEDIA MACHINE AND PROCESS – THE DUAL SOLUTION Every workpiece is different. For a reproduc ible and efficient process which always results Our OTEC research lab offers you a professional service and can develop a process fine-tuned to your workpiece and your application. in a perfect surface, all relevant parameters are determined and documented in the lab. The measurement log shows the edge rounding in the μm range. After processing a sample, we first create a log documenting all process parameters. On the basis of this information, the details of stock removal,...

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DRAG FINISHING UNITS DF SERIES-14

WHERE WE LIVE, QUALITY HAS A LONG TRADITION Founded in 1996, OTEC has quickly estabished l itself as the market’s technology leader by developing new machine concepts, inventions and improvements. OTEC supplies machines which are carefully tailored to the needs of specific industries and which are truly impressive in terms of cost-effectiveness, handling and precision and which are far superior to conventional systems. Around 120 members of staff employed at the company‘s headquarters in Southern Germany and a global sales network ensures excellent worldwide support and outstanding quality at...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.