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Variable Lead End Mill NEO Series

Variable Lead End Mill NEO Series
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Variable Lead End Mill NEO Series

Product catalog summary
Overview: The document provides detailed specifications and recommendations for the Variable-Lead End Mill NEO Series, including models NEO-PHS, NEO-CR-PHS, NEO-EMS, and NEO-CR-EMS. These tools are designed for efficient milling with features that reduce chattering and improve cutting performance.
Specifications:
  • Tool Material: Micro Grain Carbide
  • Surface Treatment: FX Coating (TiAIN Coating)
  • Tolerance for Outer Diameter: D≤12: 0 ~- 0.02 mm, 12
  • Helix Angle: 36°/39° for NEO-PHS and NEO-CR-PHS; 37°/38°/39° for NEO-EMS and NEO-CR-EMS
Key Features:
  • Variable-lead shape stabilizes cutting resistance and isolates vibration.
  • Positive edge shape allows milling of hard-to-machine materials.
  • Ideal flute shape for smooth chip evacuation.
Performance Data:
  • NEO-PHS dia. 10 mm: Suitable for materials like SUS 404 and Inconel 718, with specific milling speeds and feeds provided for different operations.
  • NEO-CR-PHS: Designed for diagonal plunge milling with specific speed and feed rates.
  • NEO-EMS: High-speed side milling capabilities with detailed speed and feed recommendations.
Recommended Milling Conditions:
  • Use rigid and precise machines and holders.
  • Adjust speed and feed for large cutting depths or low rigidity machines.
  • Use suitable fluids with high smoke retardant properties.
  • For dry milling, use air blow to remove chips and prevent packing.
Work Material Recommendations: The document provides detailed speed and feed recommendations for various materials, including mild steels, alloy steels, hardened steels, stainless steels, titanium alloys, and heat-resistant alloys like Inconel.
Product Range: The document lists various models with specific dimensions and types, including short four flute, bull nose, and six flute configurations.
Contact Information: OSG Europe s.a., Belgium. Contact details provided for further inquiries.
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Catalog excerpts

Variable Lead End Mill NEO Series-1

NEO-PHS NEO-CR-PHS NEO-EMS NEO-CR-EMS Variable-Lead End Mill NEO Series

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Variable Lead End Mill NEO Series-2

Smooth cutting is possible thanks to the highly evolved “variable-lead” shape, providing highly efficient milling ! The positive edge shape makes milling of hard-to-machine materials possible ! Comprehensive variety of corner radiuses ! Ideal flute shape for smooth chip evacuation ! Variable-lead of peripheral cutting edge Unequal spacing of end teeth This shape suppresses chattering !!! The NEO does not chatter to this extent ! Tool Work Material Milling Method Milling Speed Variable lead Resistance cutting force direction max. 1220N Unequal spacing Equal lead Resistance cutting force direction...

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Variable Lead End Mill NEO Series-3

Cutting Data Cutting Data NEO-PHS Tool Work Material Milling Method Vertical Machining Center (BT 40) Previous cutting range Work Method MillingMaterial Resistance cutting force direction max. 1220N Resistance cutting force direction Cutting range max. 1220N Cattering Occured Previous cutting range Milling Speed High-speed, deep plunge milling is achieved during slotting, an operation that is ordinarily difficult to achieve efficiency. NEO-CR-PHS Tool Work Material Milling Method Diagonal plunge Milling Speed Diagonal plunge angle Vertical Machining Center (BT 40) Resistance cutting force direction...

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Variable Lead End Mill NEO Series-4

Variable - Lead End Mill Short Four Flute • Tool Material ^^Surface Treatment •Tolerance for Outer Diameter • Helix Angle Micro Grain Carbide FX Coating TiAIN Coating D<12 0 ~- 0,02 mm 12<D 0 ~- 0,03 mm 36°/39° Work Material Inconel 718 (46HRC) Milling Method Side milling Milling Speed 1.300 min-1 (40 m/min) Milling Depth Water Soluble (5%) Vertical Machining Center (BT 40)

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Variable Lead End Mill NEO Series-5

Variable - Lead End Mill Short Bull Nose Four Flute NEO-CR-PHS Micro Grain Carbide ●Surface Treatment FX Coating (TiAIN Coating) ●Helix Angle Outer Diameter ●Tool Material

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Variable Lead End Mill NEO Series-6

• Tool Material • Surface Treatment NEO-EMS Micro Grain Carbide FX Coating TiAIN Coating Tolerance for Outer Diameter Helix Angle Highly efficient and long-life milling even at high speeds ! Tool Work Material Milling Method Side milling Milling Speed Milling Depth Water Soluble (5%) Vertical Machining Center (BT 40)

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Variable Lead End Mill NEO Series-7

Variable - Lead End Mill Short Bull Nose Six Flute NEO-CR-EMS •Tool Material Micro Grain Carbide •Surface Treatment FX Coating TiAIN Coating • Tolerance for D^12 0 ~- 0,02 mm

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Variable Lead End Mill NEO Series-8

Recommended Milling Conditions WORK MATERIAL 1. Use a rigid and precise machine and holder. 2. Please adjust the speed and feed when the cutting depth is large or when machines with low rigidity are used. 3. Please use a suitable fluid with high smoke retardant properties. 4. During Dry (no fluid) milling, please use air blow to remove disposable chips from the milling area and to eliminate chip packing.

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Variable Lead End Mill NEO Series-9

WORK MATERIAL Use a rigid and precise machine and holder. Please adjust the speed and feed when the cutting depth is large or when machines with low rigidity are used. Please use a suitable fluid with high smoke retardant properties. During Dry (no fluid) milling, please use air blow to remove disposable chips from the milling area and to eliminate chip packing.

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Variable Lead End Mill NEO Series-10

Recommended Milling Conditions 1. Use a rigid and precise machine and holder. 2. Please adjust the speed and feed when the cutting depth is large or when machines with low rigidity are used. 3. Please use a suitable fluid with high smoke retardant properties. 4. During Dry (no fluid) milling, please use air blow to remove disposable chips from the milling area and to eliminate chip packing.

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Variable Lead End Mill NEO Series-11

■ HIGH SPEED SIDE MILLING Use a rigid and precise machine and holder. Please adjust the speed and feed when the cutting depth is large or when machines with low rigidity are used. Please use a suitable fluid with high smoke retardant properties. During Dry (no fluid) milling, please use air blow to remove disposable chips from the milling area and to eliminate chip packing.

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Variable Lead End Mill NEO Series-12

Tool specifications subject to change without notice OSG EUROPE s.a. Av. Lavoisier 1 B-1300 Wavre Nord Belgium Tel. + 32.10.230508 Fax + 32.10.230532 E-mail: [email protected] www.osgeurope.com TOOL COMMUNICATION All rights reserved. ©OSG Europe 2009. The contents of this catalogue are provided to you for viewing only. They are not intended for reproduction either in part or in whole in this or other medium. They cannot be copied, used to create derivation work or used for any reason, by means without the express, written permission of the copyright owner. If prices are stated, they are netto...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.