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- New coating WXL end mill series
New coating WXL end mill series
New coating WXL end mill series
The document introduces the WXL coating for end mills, designed to enhance performance across various materials and applications, including copper and materials with hardness up to 50 HRC.
The WXL coating features improved lubricity and wear resistance, suitable for wet and dry applications, and maintains stable performance under varying cutting conditions.
The WXL coating offers a surface hardness of 3,100, a coefficient of friction of 0.25, and an oxidation temperature of 1,100°C, providing excellent wear and corrosion resistance.
The WXL series is versatile, effective for nonferrous materials, mild steels, and refined steels up to 50 HRC, particularly excelling in copper machining.
Detailed cutting conditions are provided for different materials and tool sizes, emphasizing the use of high-quality cutting fluids and air blow for optimal performance.
For high-speed milling, use high precision machining centers, avoid flammable fluids, and use air blow or cutting fluids with smoke retardant properties.
The WXL coating represents a significant advancement in milling technology, offering enhanced performance and durability across a wide range of materials and applications.
- Use a rigid and precise machine and holder for optimal performance.
- Employ suitable cutting fluids with high smoke retardant properties.
- Adjust milling conditions based on the actual situation.
- Reduce speed and feed for long tool extensions.
- Increase speed and feed if the angle ß is less than 15°.
- Ensure machine and tool holder stability and precision.
- Use cutting fluids with smoke retardant additives.
- Adjust feed and speed according to the depth of cut and machine rigidity.
The document includes a table with specifications for various milling tools, crucial for selecting the appropriate tool for specific tasks.
The document provides technical specifications and guidelines for high-speed milling operations using WXL-LN-EBD tools, including cutting conditions and recommendations for optimal practices.
Materials covered include various grades of steel and copper alloys, with hardness ratings from 35 HRC to 50 HRC.
Maintain optimal cutting conditions to prevent tool breakage and ensure efficient machining, adjusting parameters based on specific scenarios.
- During dry milling, use air blow to remove chips.
- Ensure the use of high-quality cutting fluids to minimize smoke emissions.
Contact details for OSG Europe and its subsidiaries in various countries are provided.
Catalog excerpts
TOOL COMMUNICATION
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To brighten the future of milling technology, which lays the foundation for the world’s manufacturing industry; we have reinforced our carbide end mill series. Zur Auffrischung der zukünftigen Frästechnologie, welche die Basis der weltweiten Produktions-Industrie bildet, haben wir unser Vollhartmetall-Fräsprogramm nochmals verbessert und erweitert. New coating WXL end mill series WXL - Neueste VHM Fräser Beschichtung Handle a wide range of materials and applications! Für eine große Anzahl an Materialien und Anwendungen The new WXL coating excels in lubricity and wear resistance to accomodate...
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©New WXL coating development concept Die neue WXL Entwicklungsziele This coating has been developed to improve performance in a wide range of materials including nonferrous materials, mild steels, and refined steels up to 50 HRC. Its' stable performance remains consistent in both wet and dry applications. It is intended for a wide range of cutting conditions, from low speed / reduced cutting force applications to high speed / large cutting force applications. Therefore, it ensures stable performance with ball end mills, which are susceptible to cutting speed fluctuations. Diese neue Beschichtung...
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Cutting conditions • Offers three times the durability in both dry or wet applications! • Drei mal längere Lebensdauer in Trocken- und Nassbearbeitung. Work Material Milling Speed Milling Method Pocket Milling Taschenfräsen Projection Length Flank Wear at Ball Nose Freiflächenverschleiß an der Kugel Vertical Machining Center Vertikales BAZ Pockets (psc) - Taschen (st) After Pockets Milling Pocket Taper Angle Taschenschräge Pocket Corner R Tachenradius Work Material Milling Speed Milling Method Pick Milling Zeilenfräsen Water-Soluble (Emultion) Emulsion Wasserlöslich 0,16 Flank Wear at Ball Nose...
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| Cutting conditions - Schnittwerte • The WXL Series handles a wide range of materials! When working in copper, its durability level is three times greater than TiAIN coating. Also, it ensures stable miling in hard materials. • Die WXL Serie decken einen groGen Bereich von Werkstoffen ab. Bei der Bearbeitung von Kupfer, liegt die Standzeit drei mal hoher als bei TiAIN Beschichteten Werkzeugen. WXL-EBD C1100 | Cutting conditions - Schnittwerte WXL-EBD Milling in C1100 - WXL Bearbeitung C1100
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MILLING - FRASEN - FRESATURA - FRAISAGE * ALTA PERFORMANCE Applications - Anwendungen - Applicazioni - Applications
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MILLING - FRASEN - FRESATURA - FRAISAGE High speed regular milling - HSC Standardfrasen - WXL-EBDFresatura alta velocita standard - Fraisage UGV standard Work material Werkstoff Materiale Matiere a usiner 1. Use a rigid and precise machine and holder. 2. Use a suitable cutting fluid with high smoke retardant properties. 3. Refer to the table above to set the milling conditions in accorance with the actual situation. * When the length of tool extension from the machine is long, reduce the speed and feed. ** When B is less than 15°, speedand feed in the above table can be increased 1,5 to 2...
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MILLING - FRASEN - FRESATURA - FRAISAGE Ball nose end mills - Miniatur-Kopierfraser - Microfrese sferiche per nervature - Microfraises hemispheriques * HIGH PERFORMANCE * HIGH PERFORMANCE * ALTA PERFORMANCE ssssmn * HAUTE PERFORMANCE WXL-LN-EBD No numerical value means no interference with workpiece. Wenn kein Wert eingetragen ist, gibt es Keine Beruhrung mit dem Werstuck.
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MILLING - FRASEN - FRESATURA - FRAISAGE Ball nose end mills - Miniatur-Kopierfraser - Microfrese sferiche per nervature - Microfraises hemispheriques
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MILLING - FRASEN - FRESATURA - FRAISAGE Ball nose end mills - Miniatur-Kopierfraser - Microfrese sferiche per nervature - Microfraises hemispheriques
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MILLING - FRASEN - FRESATURA - FRAISAGE Ball nose end mills - Miniatur-Kopierfraser - Microfrese sferiche per nervature - Microfraises hemispheriques
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MILLING - FRASEN - FRESATURA - FRAISAGE Ball nose end mills - Miniatur-Kopierfraser - Microfrese sferiche per nervature - Microfraises hemispheriques Applications - Anwendungen - Applicazioni - Applications
Open the catalog to page 12
MILLING - FRASEN - FRESATURA - FRAISAGE Conditions - Schnittwerte - Condizioni - Conditions High speed regular milling - HSC Standardfrasen - WXL-LN-EBD Fresatura alta velocita standard - Fraisage UGV standard Work material Werkstoff Materiale Matiere a usiner
Open the catalog to page 13
MILLING - FRASEN - FRESATURA - FRAISAGE Conditions - Schnittwerte - Condizioni - Conditions WXL-LN-EBD High speed regular milling - HSC Standardfrasen - Fresatura alta velocita standard - Fraisage UGV standard WXL OSG Europe : www.osgeurope.com WXL08R07a Work material Werkstoff Materiale Matiere a usiner
Open the catalog to page 14
MILLING - FRASEN - FRESATURA - FRAISAGE Conditions - Schnittwerte - Condizioni - Conditions High speed regular milling - HSC Standardfrasen - WXL-LN-EBD Fresatura alta velocita standard - Fraisage UGV standard Work material Werkstoff Materiale Matiere a usiner
Open the catalog to page 15
MILLING - FRASEN - FRESATURA - FRAISAGE WXL-LN-EBD High speed regular milling - HSC Standardfrasen - Fresatura alta velocita standard - Fraisage UGV standard Work material Werkstoff Materiale Matiere a usiner 1. Use a rigid and precise machine and holder. 2. When machining carbon steels or hardened steels, using MQL (Minimum Quantity Lubrication / mist coolant) is recommended. 3. Please adjust conditions based on machining accuracy, machining shape and machining path. 4. When using a tool with a diameter of 0 0.5 (R0.25) or less, or an L/D (effective length/ tool diameter) ratio grater than...
Open the catalog to page 16
MILLING - FRASEN - FRESATURA - FRAISAGE Conditions - Schnittwerte - Condizioni - Conditions High-speed light milling - HSC Schlichtfrasen WXL-LN-EBD Fresatura alta velocita - Fraisage UGV Work material Werkstoff Materiale Matiere a usiner
Open the catalog to page 17
MILLING - FRASEN - FRESATURA - FRAISAGE Conditions - Schnittwerte - Condizioni - Conditions WXL-LN-EBD High-speed light milling - HSC Schiichtfrasen Fresatura alta vclocita - Sraisagc UGV WXL OSG Europe : www.osgeurope.com WXL08R07a Work material Werkstoff Materiale Matiere a usiner
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