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HSS Extra-Long Drills

HSS Extra-Long Drills
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HSS Extra-Long Drills

Product catalog summary
Overview: The document discusses the TDXL series of HSS extra-long drills, focusing on technological advancements and improvements in performance and durability. It also includes a price update as of May 2009 by OSG U.K Limited.
Key Technologies:
  • Flute Form: A new flat flute design (patent pending) enhances chip evacuation, enabling non-step drilling from 10D to 20D.
  • Thinning Form: A low-resistance thinning form reduces thrust resistance by 50% compared to competitors.
  • WXL Coating: This coating enhances drill durability and reduces CO2 emissions.
Performance Comparison:
  • TDXL drills show stable thrust and torque, surpassing competitors in durability and efficiency.
  • Tests indicate TDXL drills can last up to three times longer than competitor products.
  • They also reduce CO2 emissions by 5.4% per 1000 holes compared to competitors.
Specifications and Pricing:
  • The document provides a list of TDXL drill sizes, dimensions, and prices for 10D, 15D, and 20D operations.
  • Prices vary based on drill size and operation type, with detailed listings for each.
Processing Examples:
  • Examples of drilling operations using TDXL drills are provided, demonstrating performance in various materials and conditions.
  • Details include drilling speed, feed rate, hole depth, and machine type used.
Conclusion: The TDXL series offers significant advancements in drilling technology, providing superior performance, durability, and environmental benefits over competitors.
Tool Specifications and Materials:
- Tool Material: HSS-Co
- Surface Treatment: WXL Coating
- Operation Type: 20D
- Dimensions: Various sizes with specific prices listed.
Drilling Procedures:
- For 20D operations, create a pilot hole using the same size or a 0.05mm larger drill than TDXL.
- Use the same diameter for holes requiring higher straightness.
- Recommended drills for pilot holes include OSG’s EX-GDS, VPH-GDS, and other carbide drills.
- Start drilling with a feed rate of 1% of the drill diameter, increasing as depth reaches between 3xD and 5xD.
- Coolant application is crucial; ensure sufficient flow and pressure to maintain effectiveness.
Recommended Drilling Conditions:
- Suitable for carbon steels, alloy steels, tool steels, die steels, ductile cast iron, and cast iron.
- Specific speed and feed rates are provided for each material type and drill diameter.
- Use water-soluble oil for optimal performance, reducing speed by 20-30% if using non-water soluble oil.
- Step-feed drilling is recommended for difficult chip evacuation or insufficient coolant flow.
Coolant Application Key Points:
- Ensure consistent coolant application to the drill entrance.
- Increase coolant flow and pressure if nozzles are insufficient.
Additional Notes:
- Tool specifications are subject to change without notice.
- Ensure proper centering of holes before drilling.
- Use step-feed method for drilling in quenched and tempered steels.
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Catalog excerpts

HSS Extra-Long Drills-1

NOW EVEN MORE COMPETITIVE! HSS EXTRA LONG DRILLS 10 D, 15 D and 20 D ! HSS drills without coolant-holes can achieve frOo 1 OxD up to 20xD !

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HSS Extra-Long Drills-2

Newly developed flat flute (Pat. P.) Newly developed low-resistance thinning (Pat. P.) TDXL features four newly developed technologies including three patents pending! Newly developed WXL coating for drills Newly developed compound flute lead construction (Pat. P.) New flute shape (Pat. P.) dramatically improves chip evacuation ! It is capable of non-step drilling from 10 D up to 20xD! Highly rigid, wide flutes with smooth curves Newly developed flat flute (Pat. P.) ■ Chip shape when drilling S50C Short, broken pieces Long, curly chips

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HSS Extra-Long Drills-3

The newly developed thinning (Pat. P.) exhibited half the thrust resistance(in-house comparison)! ■ Thrust Sharp and low-thrust new thinning form TDXL TDXL was tested at a depth of 20xD Competitor The competitor's product with a shorter flute was tested at a depth of 15xD Newly developed compound flute lead construction (Pat. P.) ■ Stable drilling power (spindle amperage) Competitor 283 The newly conceived flute design widens in the middle, significantly improving chip evacuation. Thanks to this, it is capable of non-step drilling of up to 20xD. New coating improves durability ! The newly developed...

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HSS Extra-Long Drills-4

■ Compared to the competitor's product, the maximum thrust value is stable. Durability is 1,8 to 3 times greater !! Tool Tool runhout under 2^m Drill for pilot hole OSG UK: www.osg-uk.com

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HSS Extra-Long Drills-5

Torque increased at about 20xD Competitor B Thrust fluctuations Torque increased at about 12xD TDXL After Drilling 392 Holes Competitor A After Drilling 112 Holes Competitor B After Drilling 112 Holes

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HSS Extra-Long Drills-6

■ Compared to the competitor's product, our drill was capable of drilling an overwhelming number of holes !! Drill for pilot hole

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HSS Extra-Long Drills-7

• Tool Material • SurfaceTreatment For 10D operation HSS-Co WXL Coating

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HSS Extra-Long Drills-8

15D Operation Type Dimensions ● Tool Material ● SurfaceTreatment

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HSS Extra-Long Drills-9

• Tool Material HSS-Co • Surface Treatment WXL Coating

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HSS Extra-Long Drills-10

Coolant Application Key Points Horizontal machining center Vertical machining center Deepest area Hole entrance at deepest area Hole depth midway point Hole entrance at hole depth midway point Drill entrance area Drill antrance area Allow the coolant to move along the drill if the discharge flow rate is low or the number of nozzles is too few. Hole entrance Hole area depth midway point Deepest area Hole entrance area If there are too few coolant nozzles is small, increase the amount of coolant and its discharge pressure and allow the coolant to move along the drill so that it is applied constantly...

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HSS Extra-Long Drills-11

FRÄSEN - MILLING Notizen - Notes

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HSS Extra-Long Drills-12

1. The indicated speeds and feeds are for drilling with water-soluble oil. When using non-water soluble oil, reduce the drilling speed by 20-30%. 2.The most suitable cutting fluid is water-soluble oil (10-30 times dilution). 3. Refer to the "Coolant Application Key Points" for instructions on how to apply the coolant. 4.If chip evacuation becomes difficult during non-step drilling due to the type of work material or its annealed condition, perform step-feed drilling. In this case, we recommend the peck feed method in which the drill is retracted at a rate of approximately 100 times the feed rate...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.