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OSG EUROPE LOGISTICS
FX-Carbide Drills

FX-Carbide Drills

Product catalog summary

Overview of FX-Carbide Drills:
The document provides comprehensive details on the FX-Carbide Drill series, focusing on the FS and FT series designed for high-speed and general applications, respectively.

FS Series for High-Speed Processing:
The FS series is noted for its high wear resistance and FX coating, making it ideal for high-speed and semi-dry operations with precise machines like machining centers. It offers superior durability across most materials except stainless steels.

FT Series for General Applications:
The FT series, made from tough carbide material, is suitable for drilling stainless steels and operations with lathe machines or low rigidity machines. It is effective in conditions with limited spindle speed or when drilling small diameter holes.

Features and Specifications:
- FS series is best for high rigidity and high-speed machining centers.
- FT series performs well in low clamping and low rigidity conditions.
- Both series have specific tool abbreviations (FS-GDS, FS-GDN, FT-GDS, FT-GDN) and are available in various drilling depths and diameters.

Recommended Usage Conditions:
- Use water-emulsifiable high-density oil with less than 20 times dilution for optimal performance.
- Reduce drilling speed by 30% when using non-water soluble oil or emulsions over 20 times dilution.
- Ensure proper fastening of work material to prevent deformation, deflection, or vibration.
- Maintain drill run-out under 0.02mm for general applications and under 0.01mm for high-speed operations.

Cutting Speed and Feed Rate:
The document provides detailed tables for cutting speeds and feed rates for various materials, including low carbon steels, carbon steels, special alloy steels, cast iron, and ductile cast iron, with specific recommendations for different drill diameters.

Specifications:
- Drilling conditions are specified for depths under 3 times the drill diameter.
- Step feed should be applied for every 1D (drill diameter) of hole depth.
- Cooling is recommended using air blow due to high temperatures of work material and chips.

Procedures:
- Adjust mist supply conditions based on nozzle type, form, and cutting speed, as these factors affect tool life.
- Ensure machine rigidity and clamping ability are considered when adjusting cutting conditions.

Standards and Recommendations:
- Use high toughness micro grain carbide tools for difficult-to-machine materials.
- Surface treatment includes FX (composite multi-layered TiAlN) coating for enhanced performance.

Data Summary:
- Tables provide feed rates and speeds for various drill diameters and materials.
- Specific conditions are outlined for different steel types and hardness levels.

Key Parameters:
- Drilling speed and feed rate vary based on material type and drill diameter.
- Recommended air pressure for mist supply is 0.55MPa with a distance of 150mm from the nozzle tip to cutting edges.

Best Practices:
- Use shields for protection against high-temperature chips.
- Adjust conditions based on machine and material specifics to optimize tool life and performance.

Specifications and Standards:
The document provides detailed specifications for drilling conditions using various types of steels and cast irons. It includes recommended drilling speeds, feed rates, and rotational speeds for different materials such as low carbon steels, alloy steels, stainless steels, special alloy steels, cast iron, and ductile cast iron.

Drilling Procedures:
The document outlines the standard conditions for drilling, emphasizing the importance of maintaining a run-out of less than 0.02mm for drills, especially those with a diameter under 0.5mm. It also stresses the need to securely fasten work materials to prevent deformation, deflection, or vibration during drilling.

Recommendations:
Recommendations include using safety equipment such as safety glasses and shoes, not touching cutting edges or chips with bare hands, and stopping operations if tools become dull or if abnormal sounds or vibrations occur. The document also advises checking hole dimensions after drilling and not modifying tools.

Performance and Comparisons:
The document compares the performance of FS and FT series drills, highlighting the FS series' high wear resistance and speed, making it unsuitable for stainless steels, while the FT series is noted for its toughness and stability in small diameter holes. The FT series demonstrates twice the durability compared to competitor's coated carbide drills.

Tool Maintenance and Services:
OSG offers re-grinding and re-coating services for FX-Carbide drills and provides specifications for a fully automatic drill re-grinding machine. The document includes contact information for OSG's various sales offices and emphasizes that tool specifications are subject to change without notice.

Catalog excerpts

PRODUCT INFORMATION 超硬FXドリルシリーズ FX-CARBIDE DRILLS FS-GDS・FS-GDN （高速加工用） (for High Speed Processing) FT-GDS・FT-GDN （一般加工用） (for General Applications) 超硬FX ドリルの特長 Features FSシリーズは高い耐摩耗性を有し、 FXコーティングと相まって、マシニングセンタ等の高精度機による高速加工やセミドライ加工で、優れた耐久性能を発揮します。 FTシリーズはじん性の高い超硬母材により、機械剛性や被削材の保持剛性が低い場合や、旋盤加工、ステンレス加工等で、優れた耐久性能と信頼性を発揮します。 FS series for High Speed Processing FS series drills have high wear resistance. Due to the FX coating, these dril

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■特長 Features 高速加工用FSシリーズと一般加工用FTシリーズの使い分け（寿命の目安） The proper way to use the FS and FT series drills. FSシリーズ ■使用環境 CONDITIONS ■被削材 WORK MATERIAL マシニングセンタ MACHINING CENTER 低炭素鋼 LOW CARBON STEELS 低いワーク保持力 LOW RIGID CLAMPING OF WORK MATERIAL 専用機 SPECIALLY MADE MACHINE 小径加工 DRILLING OF SMALL DIAMETER FSシーズは良好な使用環境であれば、リステンレス鋼を除くほとんどの被削材で、優れた耐久性を示ます。し Under suitable conditions, the FS series has superior durability for most work materials other than stainless steels. FSシーズには、リ高剛性な高速マシニングセンタでワーク保持のしっかりした状態が最適です。 It is best to use FS series drills with high rigidity and high speed machining...

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STUB Drilling Depth 3∼4D）（ ●表面処理 FX （TiAlN系複合多層）コーティング Surface Treatment FX （composite multi-layered TiAlN） coating ●材質 Tool Material 超微粒子超硬合金 Micro Grain Carbide 耐摩耗性に優れた高速加工用です。 Superior Wear Resistance During High Speed Operations. ■高速加工用 FOR HIGH SPEED PROCESSING FS-GDS スタブ形 ●X形シンニング X thinning （D＜4）

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MEDIUM 対応穴深さ 3∼7D）（ Drilling Depth ●表面処理 FX （TiAlN系複合多層）コーティング Surface Treatment FX （composite multi-layered TiAlN） coating ●材質 Tool Material ●X形シンニング X thinning （D＜4）超微粒子超硬合金 Micro Grain Carbide 耐摩耗性に優れた高速加工用です。 Superior Wear Resistance During High Speed Operations. ■高速加工用 FOR HIGH SPEED PROCESSING FS-GDN ミディアム形

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•=^^SJSS •=Standard stock item.

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MEDIUM Drilling Depth 3∼7D）（ ●表面処理 FX （TiAlN系複合多層）コーティング Surface Treatment FX （composite multi-layered TiAlN） coating ●材質 Tool Material 超微粒子超硬合金 Micro Grain Carbide 耐摩耗性に優れた高速加工用です。 Superior Wear Resistance During High Speed Operations. ■高速加工用 FOR HIGH SPEED PROCESSING FS-GDN ミディアム形

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•=^^SJSS •=Standard stock item.

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Standard Recommended Conditions (with lubrication) 1. The indicated speeds and feeds are for drilling with water soluble oil. 2. Suitable cutting fluid is water-emulsifiable high density oil (less than 20 times dilution). 3. When using non-water soluble oil or water-emulsifiable(over 20 times dilution) ,reduce drilling speed by 30%. 4. These conditions are for drilling depths under 3 times the drill diameter. 5. When attaching drill to the machine, use a collet that does not have any scratch or dust. Also, reduce run-out of drill under 0.02mm. 6. Fasten the work material to reduce the possibility...

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Recommended drilling condition These conditions are based on drilling depths under 3 times the drill diameter. Apply step feed for every 1D(D=driM diameter) of hole depth. Use air blow to cool down the work material and drill. Chips will be very hot, use the shield for protection and be careful when disposing chips. Drilling Conditions (with external mist) This condition is used for drilling depth under 3 times the drill diameter. Mist supply condition may change according to type of nozzle,nozzle form,mist supply device,or cutting speed. Please note that this may cause the tool life to vary. Please...

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■-mmxm •^SMi! Surface Treatment •tt# Tool Material FOR GENERAL APPLICATION FX(TiAlN^-£#B)3-^<>7 FX (composite multi-layered TiAIN) coating iS^tt SWi^S®-^ Micro Grain Carbide •=Standard stock item.

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^=Standard stock item.

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■HMlffl FOR GENERAL APPLICATION •^SMi! FX(TiAlN^ft-£#B)P-^<>7' Surface Treatment FX(composite multi-layered TiAIN)coating •#K iS^tt SWi^S®-^ Tool Material Micro Grain Carbide •=Standard stock item. ¥fi:mm Unit:mm 0=Inventory center stock item.

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FT-GDN ミディアム形 MEDIUM 単位：mm Unit：mm ●＝標準在庫品 ●＝Standard stock item. ○=在庫センター標準在庫品 ○=Inventory center stock item． ■切削条件基準表 Recommended drilling condition FT-GDS･FT-GDN 標準条件被削材 WORK MATERIAL 切削速度 DRILLING SPEED ドリル直径 DRILL DIA. （mm） LOW CARBON STEELS ALLOY STEELS CARBON STEELS ALLOY STEELS Standard Recommended Conditions 特殊鋼･調質鋼 SPECIAL ALLOY STEELS SPECIAL ALLOY STEELS SPECIAL ALLOY STEELS･HARDENED STEELS DUCTILE CAST IRON FCD400 ∼500N/mm2 回転速度送り量回転速度送り量回転速度送り量回転速度送り量回転速度送り量回転速度送り量回転速度送り量回転速度送り量 SPEED FEED RATE SPEED FEED RATE SPEED FEED RATE SPEED FEED RATE SPEED FEED RATE SPEED...

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■加工データ Drilling Data 被削材質 Work Material 切削速度 Drilling Speed Competitor Coated Carbide Drill Vertical Machining Center Competitor Coated Carbide Drill Competitor Coated Carbide Drill （高速加工用）（for High Speed Processing） ●切削条件 Drilling Conditions FS-GDN φ8.5の性能 The potential of FS-GDN 8.5 ●切削条件 Drilling Conditions 被削材質 Work Material Drilling Speed （Non-step feed）（高速加工用）（for High Speed Processing）他社多層コート超硬リルド Vertical Machining Center Competitor Coated Carbide Drill 軸受鋼を周速70m/minで切削し、他社コーティング品の2倍以上の寿命が得られました。 When drilling at the speed of 70m/min, FS-GDN has 2 times longer life than competitor's....

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Drilling Data 加工データ■ FT-GDN φ8.5の性能 The potential of FT-GDN 8.5 ●切削条件 Drilling Conditions 被削材質 Work Material 切削速度 Drilling Speed （Non-step feed）（高速加工用）（for High Speed Processing） Vertical Machining Center （一般加工用）（for General Application） FS-GDN 他社多層コート超硬ドリル Competitor Coated Carbide Drill FTシリーズはじん性の高い超硬材質のため、ステンレス鋼の高能率加工が可能です。 FSシリーズは耐摩耗性、高速加工性重視の為、ステンレス鋼の加工には不向きです。 Because of the tough carbide material, FT series is capable of eﬃcient drilling in stainless steels. The FS series is focused on high wear and speed, it is not suitable for stainless steels. FT-GDS φ5.2の性能 The potential of...

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TOOL COMMUNICATION PRODUCT INFORMATION ■ ドリル研削盤 DRILL Re-grinding Machines 超硬FX ドリルの再研削に、ドリル研削盤を用意しております。 Introducing a drill sharpening machine for regrinding FX-Carbide drills. RDG-32S（全自動適用範囲 Applicable Diameters Fully Automatic）シンニング形状 Thinning 電着ダイヤモンド Electroplated Diamond Wheel 所要床面積 Required Floor Area オーエスジーでは、再研削、再コーティングも承っております。お気軽にご相談下さい。 OSG also oﬀers re-grinding and re-coating. Please feel free to ask our representatives. 安全にお使いいただくために ●工具を使用する時は、破損する危険があるので、必ずカバー・保護メ・ガネ安全靴等を使用して下さい。 ●切れ刃は素手でわないで下ささらい。 ●切りずは素手でわないで下さくさらい。 ●工具の切れ味が悪なたくっら使用を中止...

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FX-Carbide Drills

FX-Carbide Drills

Catalog excerpts

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