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Electroplated Diamond Tools for Ceramics

Electroplated Diamond Tools for Ceramics

Electroplated Diamond Tools for Ceramics

Product catalog summary
Overview
OSG's Electroplated Diamond Tools, specifically the ED-DS (CeraDrill) and ED-PNT (CeraTap), are designed for high-speed and long-life machining of ceramics. These tools utilize advanced electroplating technology to enhance performance in drilling and tapping operations.

Features
  • ED-DS (CeraDrill): Capable of drilling both through and blind holes with unique flutes for smooth chip removal. Made from high-speed steel with diamond powder electroplated on the surface.
  • ED-PNT (CeraTap): Provides JIS class 2 thread limit, designed to minimize interference during planetary motion.

Specifications
  • Grinding speed for Al2O3: 90m/min; for Si3N4: 50m/min.
  • Feed rates vary from 2-5mm/min depending on material.
  • Coolant: Water-soluble fluid at 50x concentration.

Applications
  • ED-DS is suitable for deep blind holes and requires additional finishing when using pipe-type tools.
  • ED-PNT is used for thread milling with a 3-axis CNC machine, capable of producing both internal and external threads.

Safety and Usage Recommendations
  • Always use safety gear such as glasses and shoes.
  • Ensure high-pressure coolant to prevent tool life reduction.
  • Different ceramics and sintering methods affect tool performance.
  • Tools can be used on tungsten carbide, though with reduced lifespan compared to Al2O3.

Contact Information
For further inquiries, contact OSG via email at [email protected] or visit their website.
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Catalog excerpts

Electroplated Diamond Tools for Ceramics-1

PRODUCTS INFORMATION 電着ダイヤモンドツール Electroplated Diamond Tools for Ceramics セラドリル ED-DS セラタップ ED-PNT セラミックスの ドリリング・タッピング加工が可能。 It is now possible to drill and tap ceramics. セラドリル・セラタップの特長 Features 工具メーカーならではの技術を活かし、セラミックス の高速・長寿命加工を実現しました。 OSG's ED-DS and ED-PNT combine high speed capability with long tool life when working with ceramics. Using OSG's advanced electroplating technology, we have developed these revolutionary new tools. 優れた工具剛性を持たせるため、母材には焼入れ高速 度工具鋼を使用しています。 These tools are made of high speed steel, with diamond powder electroplated onto the surface.

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Electroplated Diamond Tools for Ceramics-2

TOOL COMMUNICATION PRODUCTS INFORMATION Features •Specification Chart Kg- ±dk^m A completed blind hole fe^KUJk ED-DSQ^g Features of ED-DS Comaprison between ED-DS and pipe type tool ±DAflQI Blind Hole IDfe Thanks to its unique flute form, it can make deep holes as well. A pipe type tool A blind hole not completed yet A pipe type tool involves a longer process. Due to its in perfect surface finish, a finishing operation is required. ■t5KU^©e««ffiUB Various application of ED-DS ed-ds -fe^KUju Electroplated Diamond Drills for Ceramics •= •= Standard stock item Grinding Conditions

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Electroplated Diamond Tools for Ceramics-3

PRODUCTS INFORMATION Features・Specification Chart TOOL COMMUNICATION ■加工原理 Machining Technique 内径右ねじ ED-PNTの刃部には、通常のタップのようなリードがありません。下 穴の軸に平行に取りつけられた工具は、自転(主軸回転)運動と公転 (研削送り)運動を行い、一公転の間に1ピッチ分、軸方向に送ること により、リードのついたねじの研削が行えます。X、Y、Z軸同時に送 りをかけるので、三軸同時制御機構のついていることが使用の前提条 件となります。右ねじと左ねじ、おねじとめねじは公転方向と軸方向 の送りの組み合せで決定します。 (左図参照) Internal Thread Right-Hand Internal Thread Left-Hand 通り穴アップカット Through hole Up cut 止り穴ダウンカット Blind hole Down cut 通り穴ダウンカット Through hole Down cut Direction of the tool's rotation The OSG ED-PNT has been developed for thread milling with a 3 axis CNC controlled machine tool. Thread...

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Electroplated Diamond Tools for Ceramics-4

PRODUCTS INFORMATION Recommended grinding conditions TOOL COMMUNICATION ■セラドリル 被削材 WORK MATERIAL 酸化物系セラミックス OXIDE 非酸化物系セラミックス NON-OXIDE アルミナ・ジルコニア Al2O3・ZrO2 研削速度 GRINDING SPEED 85~94m/min WORK MATERIAL 窒化けい素・炭化けい素 Si3N4・SiC 研削速度 GRINDING SPEED 酸化物系セラミックス OXIDE 非酸化物系セラミックス NON-OXIDE アルミナ・ジルコニア Al2O3・ZrO2 研削速度 GRINDING SPEED 窒化けい素・炭化けい素 Si3N4・SiC 研削速度 GRINDING SPEED FEED mm/min STEP FEED mm/step FEED mm/min STEP FEED mm/step FEED mm/min STEP FEED mm/step FEED mm/min STEP FEED mm/step 酸化物系セラミックス OXIDE 非酸化物系セラミックス NON-OXIDE WORK アルミナ・ジルコニア Al2O3・ZrO2 MATERIAL 研削速度 GRINDING SPEED 25~50m/min THREAD...

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