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hyperMILL®. Version 2017.1.

hyperMILL®. Version 2017.1.
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hyperMILL®. Version 2017.1.

Product catalog summary
Overview
hyperMILL® 2017.1 introduces enhancements for improved performance, reliability, and flexibility in machining operations. Key updates include new functions for 2.5D, 3D, and 5-axis milling, along with extensions to the hyperMILL® MAXX Machining performance package and hyperCAD®-S CAD system.
General Features
  • Freely Definable Tool Cutting Edge: Custom tool geometries for selected 2D cycles enhance flexibility and safety during collision checks.
  • hyperMILL® Report: Facilitates production report creation with tool and statistical data.
  • Global Colour Coding for Toolpaths: Improves visibility and control over toolpath colour coding.
  • Feature and Macro Technology: Enables faster updates and grouping of features, reducing programming times.
hyperMILL® MAXX Machining
Focuses on high-performance solutions for roughing, finishing, and drilling, using strategies like trochoidal tool paths and barrel cutters for efficient material removal and surface finishing.
CAM Strategies
  • 2.5D Strategies: Includes 2D contour milling on 3D models and cutter radius compensation for simplified programming.
  • 3D Strategies: Features 3D cutting edge machining, Z-level finishing, and free path milling for efficient programming.
  • 5-Axis Strategies: Introduces swarf cutting with a curve for optimal machining and user-friendliness.
CAM Mill Turning
Enhancements like hyperMILL® millTURN-Linking reduce auxiliary processing times by intelligently combining job steps. Chip break options improve flexibility and safety in machining hard and soft materials.
hyperMILL® VIRTUAL Machining
Provides comprehensive simulation of the machining process, ensuring reliable collision detection and process reliability. Features include NC program transfer, block synchronization, and remote control capabilities.
CAD for CAM: hyperCAD®-S
Developed by OPEN MIND, this CAD system is tailored for CAM programmers, offering a powerful 64-bit system for handling complex manufacturing data and accelerating NC programming processes.
Key Features of hyperCAD®-S:
  • Selection Functions: New tools for selecting circular and segment areas in CAD elements, enhancing user-friendliness.
  • TrueType Fonts to NURBS: Conversion of TrueType fonts into NURBS curves for optimized milling contours, beneficial for engraving.
  • Swarf Cutting Faces: Automatic adaptation of swarf cutting faces based on tool diameter, improving user experience.
  • Variable Filleting for Faces: Allows variable definition of start and end radii for face-to-face fillets, with linear or parabolic modes.
  • Linear Sweep: Extension for creating face extensions with automatic filling of transitional areas.
  • Image CAD Element: Capability to insert image files into the CAD system for title blocks and tracing milling areas.
  • Export 3D PDF: New option to create 3D PDF files displaying models with text, dimensions, and toolpaths in a neutral format.
  • Draft Analysis: New functions for draft analysis with angle information displayed as tooltips, aiding in fast milling area analysis.
  • Curvature Analysis: Offers mean, Gaussian, minimum radius, and absolute minimum radius of curvature options, with tooltips and curve extraction for quick radius size analysis.
  • Polygons: Quick creation of polygons through simple definitions, enhancing user-friendliness.
Contact Information: The document provides contact details for OPEN MIND Technologies' global offices, including headquarters in Germany and subsidiaries in the UK, USA, Brazil, Asia Pacific, China, India, Japan, and Taiwan.
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Catalog excerpts

hyperMILL®. Version 2017.1.-1

© The helmet was programmed and produced by DAISHIN.

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hyperMILL®. Version 2017.1.-2

What’s new in 2017.1? hyperMILL* 2017.1 means greater performance, more process reliability and increased flexibility. Significant auxiliary processing time savings can be achieved during mill turning with hyperMILL* mh/TURN-Linking. Numerous new functions for 2.5D, 3D and 5axis milling increase efficiency. These include 3D-optimised roughing and saxis swarf cutting with a curve. The hyperMILL* MAXX Machining performance package has also been extended. And, hyperCAD*-S once again features many new highlights. General liiMiHiJ Freely definable tool cutting edge 3 Global colour coding fortoolpaths...

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hyperMILL®. Version 2017.1.-3

Freely definable tool cutting edge This extension allows freely definable tool geometries to be used for machining in selected 2D cycles. hyperMILL® uses the free geometries of the tool cutting edge for simulation and collision checking. Suitable for the following 2D strategies: n ontour milling on 3D models C n layback milling P n lunge milling P Benefit:  Flexible tool definition, increased safety during collision checking, use of special tools. hyperMILL® Report Production reports with tool data and statistical data such as run­ ning time and path length can be created directly from hyperMILL®...

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hyperMILL®. Version 2017.1.-4

hyperMILL® MAXX Machining Performance, Performance, Performance Speed is more crucial than ever these days. This is why OPEN MIND developed hyperMILL MAXX Machining, the comprehensive high-performance solution for roughing, finishing and drilling. Trochoidal tool paths ensure extremely fast material removal. Innovative strategies for barrel cutters allow for finishing in record time. Milling tools tilted in the cutting direction can quickly and easily drill holes and open pockets in hard material without the need for a predrilled hole. These unique solutions from OPEN MIND save enormous amounts...

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hyperMILL®. Version 2017.1.-5

Time savings for roughing efficient surfaces n  ool friendly T n  imple to program S n  erfect P Time savings for finishing Process safety POSSIBLE APPLICATIONS: and mould manufacturing Machining n Aerospace n Automotive n Motor sports n Energy industries n 

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hyperMILL®. Version 2017.1.-6

hyperMILL® MAXX Machining High-performance cutting (HPC) A new option allows the spindle speed to be adjusted in the plunge macro for roughing. Modifying the spindle speed and specifying a dwell time for the speed change ensures more toolfriendly machining. This option is available for all roughing jobs in the 2.5D, 3D and 5axis area. Benefit:  Tool-friendly, greater process reliability. 5axis tangent machining Three new options ensure better machining. A preliminary finishing step with an offset can now be defined for machining thin-walled planes. The ‘Dynamic contact point’ option is used to...

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hyperMILL®. Version 2017.1.-7

2D T-slot milling on 3D models This is a new strategy for the efficient machining of T-slots. Various tool references and an optimised axial infeed allow T-slots to be machined safely. All toolpaths are checked for collisions and therefore provide maximum safety. Benefit:  Fast machining of T-slots, user-friendly. 3D cutting edge machining This is a new cycle for the optimised 3D machining of cutting edges. Roughing and finishing operations are generated via a 3D curve selection. The rest material machining is generated via the ‘Reference job’ option. Here, the rest material areas of the previous...

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hyperMILL®. Version 2017.1.-8

3D optimised roughing: adaptive pocket With the help of this extension, adaptive pockets are fitted into the area to be roughed. As a result, high feedrate cutters can be used more efficiently and the linear machine movements allow higher feedrate values to be achieved than before. The machining can be executed as an adaptive pocket or as an adaptive pocket in combination with conventional roughing. Here, the toolpaths of the adaptive pocket and the remaining machining are optimally connected. Benefit:  Simple and fast programming, fast milling. 3D arbitrary stock roughing Thanks to the addition...

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hyperMILL®. Version 2017.1.-9

hyperMILL® millTURN-Linking hyperMILL® millTURN-Linking allows multiple job steps, which can be machined with the same tool, to be combined intelligently into a single job step. This eliminates retraction movements between the individual operations and significantly reduces auxiliary processing times. All connecting paths are optimised with respect to the component and checked for collisions. Benefit:  Reduced auxiliary processing times. Chip break during roughing This extended function allows the user to machine hard and soft materials more flexibly than before. The ‘Chip break’ option makes...

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hyperMILL®. Version 2017.1.-10

hyperMILL® VIRTUAL Machining Perfect fusion of virtual and real machining Real machine collisions not only cause damage to machines; they also lead to production losses and associated time delays. This is why the actual machining situation, that is, the machine including controller and PLC, is mapped virtually and simulated based on the NC code in the hyperMILL VIRTUAL Machining Center. In addition, ® the innovative ­ yperMILL VIRTUAL Machining Connector provides in-depth, unique networking and synchronisah ® tion with the machine. Reliable and comprehensive simulation Often, machine movements...

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hyperMILL®. Version 2017.1.-11

level of process reliability of machine and tool damage n  ore efficient lead-in processes thanks to M early and reliable simulation n  he simulation is based on the NC code T and also linked to the programmed manufacturing operations n  eadout of zero point definitions, tool data R and critical machine parameters from the controller including a comparison with requirements of the NC program n etworking and synchronisation of the NC N block of the machine with the simulation n  voidance A Networking in real time Machines are opening up as Smart Factory advances. With its h ­ yperMILL VIRTUAL...

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hyperMILL®. Version 2017.1.-12

Info: hyperCAD®-S In a class of its own among CAD systems Only a high-end CAM developer can do CAD for CAM. With this in mind, OPEN MIND Technologies AG – known as an innovative pioneer – developed a new CAD system from scratch that is perfectly matched to hyperMILL . The system ® has its own 3D CAD kernel made by OPEN MIND. The result is a unique CAD system for CAM programmers that is very easy to learn and that vastly accelerates NC programming processes. hyperCAD -S fully exploits the performance offered by contemporary hardware systems to create digital manufactu® ring data. The advanced...

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