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5-Axis Competitive Advantage with hyperMILL®

5-Axis Competitive Advantage with hyperMILL®

5-Axis Competitive Advantage with hyperMILL®

Product catalog summary
Introduction
5th Axis, Inc., founded in 2004 by Steve Grangetto and Chris Taylor in San Diego, California, specializes in 5-axis machining. The company has evolved from a CNC job shop to a manufacturer of precision parts and 5-axis workholding products, serving industries such as aerospace and medical.

Company Philosophy and Growth
The company's philosophy is to leverage advanced software, equipment, and technologies. Initially starting with a single HAAS machine, 5th Axis expanded its capabilities by acquiring high-speed 5-axis equipment from Germany, Switzerland, and Japan. The adoption of hyperMILL® CAM software from OPEN MIND has been pivotal in their growth, enabling efficient programming and collision avoidance.

5-Axis Machining and hyperMILL®
5th Axis uses hyperMILL® to program their machining centers, which has resulted in faster run times, better surface finishes, and improved part quality. The software's ability to simulate the entire machining process, including the tool and machine envelope, enhances precision and efficiency.

hyperMILL® MAXX Machining
The MAXX Machining module in hyperMILL® optimizes roughing tool paths by maintaining a constant chip load, extending tool life, and allowing for efficient material removal. This capability is crucial for machining a wide range of materials, from aluminum to hard materials like Inconel.

Support and Collaboration with OPEN MIND
5th Axis values the support from OPEN MIND, particularly in post processor development, which is critical for avoiding crashes in 5-axis machining. The collaboration has enabled 5th Axis to confidently take on complex jobs and contribute significantly to their business growth.

Conclusion
5th Axis credits hyperMILL® and their partnership with OPEN MIND as key factors in their ability to make aggressive business decisions and achieve substantial growth. Their workholding fixtures have become a significant part of their business, showcasing their innovation and adaptation in the high-tech manufacturing sector.

About OPEN MIND Technologies AG
OPEN MIND is a leading developer of CAM solutions, known for its innovative features and compatibility with CAD systems. Their solutions cater to various industries, including automotive, aerospace, and medical, and they are recognized as one of the top five CAM manufacturers globally.
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Catalog excerpts

5-Axis Competitive Advantage with hyperMILL®-1

Success Story 5-Axis Competitive Advantage with hyperMILL In 2004 in San Diego, California two experienced and motivated entrepreneurs, Steve Grangetto and Chris Taylor co-founded 5th Axis, Inc. As the company’s name implies, they recognized that 5-axis machining would... ... give their new company a competitive advantage and entry into demanding markets like Aerospace, Medical, and other challenging high-tech industries. About 5th Axis 5th Axis, Inc. was initially founded in 2004 as a CNC job shop with one machine. Recognizing the opportunity for growth in 5-axis machining, 5th Axis made it their specialty. They filled a void for competent CNC machine shops that could handle complex and ever evolving manufacturing challenges. 5th Axis spent years of research with some of the best engineering and machinist talent to develop manufacturing processes and patented tooling systems that allow them to stay efficient, competitive and cost effective successfully serving several industries including aerospace,medical and other challenging high-tech industries. > www.fifth-axis.com © OPEN MIND Technologies AG. Today, they not only offer complex precision machining to meet a broad range of custom requirements, but have also evolved to manuacture their own line of 5-axis workf holding products. The workholding line encompasses a wide range of vises, fixtures and adapters that complement a broad spectrum of CNC machines. “There weren’t many good 5-axis workholding fixtures available when we started.” Taylor said, “Out of necessity our team started designing and building our own fixtures. Those fixtures and workholding products matured, and we began selling them around five years ago. Now this product line is a substantial part of our business.” Taylor boils down their company’s philo sophy into one sentence: “From day one, 5th  Axis’ strategy has been to take advantage of the most advanced software, equipment and technologies available.” Today, their bustling shop floor is equipped with the “best of the best” 3- and 5-axis high-speed machining centers from Germany, Switzerland and Japan. To further sup- port the company’s philosophy to use the most advanced software, all of the machines are programmed with hyperMILL CAM software from OPEN MIND. But it wasn’t always this way. ® Smart Growth Business grew dramatically over their first three years. Their first machine was a HAAS. In order to meet the growing demand for complex 5-axis machining, 5th Axis began Advanced 3- and 5-axis machining centers from Germany, Switzerland and Japan are al

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5-Axis Competitive Advantage with hyperMILL®-2

“hyperMILL MAXX Machining roughing module extends tool life by maintaining a constant chip load. The bottom-line is, using hyperMILL MAXX Machining results in super-efficient and fast tool paths.” ® Chris Taylor, co-owner 5th Axis, Inc. Grangetto added: “Our company goal was to find a CAM software solution that allowed us to take advantage of the benefits of high-speed machining. The results have been faster run times, better surface finishes and overall better part quality. Over the years we found that hyperMILL has fit our company’s strategy perfectly.” purchasing new high-speed 5-axis equipment...

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5-Axis Competitive Advantage with hyperMILL®-3

Jesse Norton, 5th Axis, Inc. Director of Manufacturing and Senior Programmer has been programming with hyperMILL for seven years. Norton pointed out that hyperMILL is able to simulate the part in his fixture, in addition to the tool, the tool holder, the spindle and the entire machine envelope itself. “I can step through the tool path and watch it remove material, verifying that it clears the machine and there isn’t going to be any collision. To check clearances, this is an invaluable time saver since I don’t have to walk out to the shop floor and look inside a machine which has coolant flowing,”...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.