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Rulon® Fluoropolymers

Rulon® Fluoropolymers
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Rulon® Fluoropolymers

Product catalog summary
Overview: The document provides a comprehensive overview of Rulon® PTFE-filled fluoropolymer materials, detailing their specifications, applications, and manufacturing processes. It highlights the historical background of Saint-Gobain, the company behind these materials, and outlines the various grades of Rulon® products, each tailored for specific industrial applications.
Company Background: Saint-Gobain, established in 1665 in France, has a rich history in industrial manufacturing, initially known for producing mirrors. Over the centuries, the company expanded globally and diversified into various sectors, including glass, papermaking, insulation, and performance plastics. In 2021, Saint-Gobain Seals was rebranded to Omniseal Solutions™, focusing on polymer and metal seals, bearings, and composites.
Rulon® Materials: The document lists various Rulon® grades, each with unique properties and applications:
  • Rulon® AR: Known for higher physical properties, suitable for seals and bonded coatings.
  • Rulon® LR: Offers low deformation characteristics, ideal for bearings.
  • Rulon® J: Low friction, suitable for soft mating surfaces.
  • Rulon® 641: FDA/USDA compliant, suitable for most surfaces.
  • Rulon® W2: Excellent for fresh water applications.
  • Rulon® 123: Low friction, FDA/USDA compliant.
  • Rulon® 488: Ideal for dry applications.
  • Rulon® 957: Excellent bearing grade with noise dampening.
  • Rulon® XL: Low friction, suitable for aluminum surfaces.
  • Rulon® 142: Suitable for linear bearings and slides.
  • Rulon® 945: Suitable for high heat/impact applications.
  • Rulon® 1045: High elongation, suitable for bearings and seals.
  • Rulon® 1337: FDA/USDA compliant with excellent chemical resistance.
  • Rulon® 1410: High elongation applications.
  • Rulon® 1439: Suitable for submerged applications with low wear.
Manufacturing Processes: The document outlines various manufacturing processes for Rulon® products, including automatic molding, extrusion, hand molding, machining, skiving, and stamping/forming.
Applications: Rulon® materials are used in a wide range of applications, including bearings, seals, tapes, and custom machined parts. They are suitable for industries such as automotive, appliances, compressors, and more.
Material Selection Guide: The guide provides detailed specifications for each Rulon® grade, including performance metrics like maximum load, speed, and PV values, as well as environmental compatibility and relative ratings for friction and creep resistance.
Conclusion: Rulon® materials offer versatile solutions for various industrial applications, with each grade tailored to meet specific performance requirements. Saint-Gobain's extensive history and expertise in material science ensure high-quality products that meet industry standards.
Specifications:
  • ASTM Standards: The document references several ASTM standards, including ASTM D570 for water absorption, ASTM D635 for flammability, ASTM D4894 for elongation and tensile strength, and ASTM D621 for deformation.
  • Thermal Properties: The materials have a typical temperature range of -400 to +550°F (-240 to +288°C), with specific thermal conductivity and linear coefficients of thermal expansion provided for each grade.
  • Mechanical Properties: Tensile strength, elongation, and deformation under load are specified, with values varying across different Rulon® grades.
  • Chemical Resistance: All Rulon® materials are noted for their inertness and non-flammability, with specific grades offering enhanced resistance to certain chemicals.
Product Descriptions:
  • Rulon® 641: FDA and USDA compliant, suitable for food and pharmaceutical applications, with excellent load and wear characteristics.
  • Rulon® W2: Designed for fresh-water applications, offering low friction and excellent wear characteristics.
  • Rulon® 123: A glossy black compound for softer mating surfaces, offering excellent chemical resistance.
  • Rulon® 488: Suitable for dry environments, with excellent wear resistance and chemical resistance.
  • Rulon® 957: Developed for noise dampening and abrasion resistance, suitable for clothes dryers and other applications.
  • Rulon® XL: Best for use against aluminum substrates, offering low wear and good chemical resistance.
  • Rulon® 142: Exhibits low wear and high thermal dissipation, ideal for machine tool applications.
  • Rulon® 945: Offers very low wear and deformation, suitable for demanding thermal applications.
Applications: The document lists a variety of applications for Rulon® materials, including bearings, seals, piston rings, and components for pumps, mixers, compressors, and appliances. Each grade is tailored for specific industrial needs, such as automotive, textile, and refrigeration industries.
Design Criteria: Each Rulon® grade has specific design criteria, including maximum pressure and velocity, shaft hardness, and recommended shaft finish. These criteria ensure optimal performance in their respective applications.
Material Descriptions:
  • Rulon® 945: Known for its excellent elongation and frictional characteristics, suitable for energy-saving applications.
  • Rulon® 1045: Offers excellent elongation and frictional properties, resistant to harsh chemicals.
  • Rulon® 1337: Tan material with excellent physical properties, suitable for food and pharmaceutical processing.
  • Rulon® 1410: Gold material with excellent elongation and tensile strength, suitable for flexible sealing applications.
  • Rulon® 1439: White material with superior wear characteristics, suitable for immersed service.
Contact Information: Omniseal Solutions provides global support with locations in the USA, Italy, India, Japan, Taiwan, and more. Contact details are provided for inquiries and technical support.
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Catalog excerpts

Rulon® Fluoropolymers-1

Omniseal Solutions PTFE-FILLED FLUOROPOLYMER MATERIALS BEYOND wiL the boundaries of possible SAINT-GOBAIN

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Rulon® Fluoropolymers-2

Glossary of Materials • Rulon® AR Saint-Gobain is a worldwide group whose history spans more than three centuries. Created in 1665 in France, Saint-Gobain launched its first industrial department with the production of mirrors, which adorn the famous Hall of Mirrors at Versailles. Expansion beyond French borders began in the middle of the 19th century. An international pioneer, Saint-Gobain established a glass factory in Germany in 1857, another in Italy in 1889 and one in Belgium in 1904. The group moved toward the New World in 1937 with the opening of a plant in Brazil. Strongly established...

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Rulon® Fluoropolymers-3

Products Bearings: Sleeve, flanged, and thrust bearings are available in the standard materials, Rulon® LR, J, and 641, through our distribution channels. Please contact Saint-Gobain Seals’ customer service for the preferred distributor in your area or for other material options. Glossary of Materials . . . . . . . . 2 Products . . . . . . . . . . . . . . . . . . . . . 3 Materials Selection Guide . . 4 Solid and split piston rings, featuring a full complement of joint configurations, can be manufactured to your custom specifications, or our applications engineers can work with you to design the...

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Rulon® Fluoropolymers-4

The list above is only a partial list of available formulations of Rulon® P or V data may be exceeded based on specific application requirements. Ask to speak to an Application Engineer. RATINGS above are relative within Rulon® family ONLY. For Rulon® materials, coefficient of friction decreases with increasing load, and wear decreases with increasing surface hardness. For PTFE based materials, wear in steam and wet environments is higher than in dry environments. Omniseal Solutions™ offers enhanced Rulon® grades, which minimize this effect. Most Rulon® products have excellent chemical compatability....

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Rulon® Fluoropolymers-5

The list above is only a partial list of available formulations of Rulon® P or V data may be exceeded based on specific application requirements. Ask to speak to a Saint-Gobain Application Engineer. RATINGS above are relative within Rulon® family ONLY. For Rulon® materials, coefficient of friction decreases with increasing load, and wear decreases with increasing surface hardness. For PTFE based materials, wear in steam and wet environments is higher than in dry environments. Saint-Gobain offers enhanced Rulon® grades, which minimize this effect. Most Rulon® products have excellent chemical compatability....

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Rulon® Fluoropolymers-6

Rulon® AR is a light maroon colored material best known as the current version of the first Rulon® introduced, namely Rulon® A. It is somewhat more flexible than Rulon® LR, hence suitable for seals and bonded coating of slide surfaces. It has many decades of use in automotive shaft seals and fuel metering pump cups. Rulon® AR has a practically universal chemical inertness like that of Rulon® LR and provides long life and reliabiltiy in continuous non-lubricated service. It is capable of operating at PV values up to approximately 10,000. Higher PV values are possible for intermittent use applications....

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Rulon® Fluoropolymers-7

RULON® LR Rulon® LR is a maroon colored bearing material best known for its versatile design properties. It is compatible with most hardened steel substrates. Mild steel is acceptable; harder running surfaces are better. Rulon® LR has a practically universal chemical inertness. Of the chemicals encountered in commercial practice, only molten sodium and fluorine, at elevated temperatures and pressures, show any signs of attack. For continuous non-lubricated service, Rulon® LR sleeve bearings are capable of operating up to 10,000 PV. Higher values are possible for intermittent service. Products...

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Rulon® Fluoropolymers-8

Rulon® J is an all-polymeric reinforced, dull gold colored PTFE compound that operates exceptionally well against soft mating surfaces such as 316 stainless steel, aluminum, mild steel, brass and other plastics. The unique "shaft friendly" material is also low in friction and wear and self-lubricating. Rulon® J has one of the lowest coefficients of friction of most reinforced PTFE materials. This makes it ideally suited for start/stop applications where stick-slip must be eliminated. The tribological properties of this material also make it suitable for both bearing and wear component applications....

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Rulon® Fluoropolymers-9

RULON® 641 Rulon® 641 is manufactured from FDA and USDA compliant materials possessing excellent load and wear characteristics while meeting the requirements for USP Class VI. It offers excellent, continuous non-lubricated service up to 10,000 PV - higher for intermittent service. While the load capacity of Rulon® 641 is generally limited to 1,000 psi (6.9 MPa) at room temperature, deformation is a function of wall thickness, temperature and load. Its compatibility with a wide array of mating surfaces, including mild steel, 303 and 316 stainless steels, as well as harder materials, make it a...

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Rulon® Fluoropolymers-10

Rulon® W2 is a black PTFE-based material developed for use in fresh-water applications. It exhibits low friction and excellent wear characteristics (one of the lowest wear rates in fresh water) as well as good thermal dissipation, preventing shaft distress. Its properties are enhanced when wet. It is compatible with most metal substrates and soft mating surfaces. Rulon® W2 is a good alternative to Rulon® J when superior chemical resistance is needed. However, it should not be used on very soft mating surfaces or where electrical insulation is desired. Temperature - Typical Range °F (°C) Maximum...

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Rulon® Fluoropolymers-11

RULON® 123 Rulon® 123 is a glossy black non-abrasive compound for softer mating surfaces, such as stainless steel. This material has excellent chemical resistance and is FDA and USDA compliant. It is less expensive than Rulon® J, but is slightly less flexible and higher in wear. It has a high resistance to deformation, low coefficient of friction and good thermal and electrostatic dissipation. This material has a maximum operating temperature of 550°F (288°C). Rulon® 123 releases black wear debris over time and should not be used in ultra-dry, vacuum applications, or where electrical insulation...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.