Omniseal Solutions Metal Handbook

Product catalog summary

Introduction
Omniseal Solutions provides precision metal boss seals for AS5202 fittings, commonly used in aerospace, nuclear, and industrial applications. These seals are designed to replace K-Seals and silicon O-Rings, offering advantages such as reduced weight and resistance to extreme conditions.

Technology Advantages
The metal boss seals come in two designs adaptable to various conditions, offering pressure-loaded, positive sealing for AN port-to-tube fittings. They are lightweight compared to machined parts and provide superior sealing performance in harsh conditions.

Metal Solutions for Aerospace Fittings
Benefits include a wide temperature range (-453°F to +1,500°F), compatibility with corrosive and radioactive fluids, and space-saving full thread engagement. The two designs, OR and GG, cater to specific installation needs.

High Performance Properties

Design: Materials include Inconel® X-750, Inconel® 718, and Stainless Steel, with various platings like PTFE, Silver, Gold, Nickel, and Copper.
Performance: Leakage rates range from 10^-8 to 10^-9 mbar.l/s, with temperature capabilities from cryogenic to +1500°F and pressure up to 12,000 PSI.

Ordering Information
Metal Boss Seals are available in two types: OR and GG, with specific part numbers based on material, plating, port size, coating, and crush ring/jacket options.

Precision Sealing & Material Solutions
Omniseal Solutions offers expertise in sealing control, material formulation, and precision manufacturing, with capabilities in advanced simulation and rapid prototyping.

Global Capabilities & Services
With 17 manufacturing facilities worldwide, Omniseal Solutions provides local support and customer-focused services across the Americas, Europe, and Asia.

Warranty and Disclaimer
Omniseal Solutions offers a limited warranty for six months from the date of sale, covering manufacturing defects. Users assume all other risks associated with the product's use.

Contact Information
For more information, contact Omniseal Solutions at [email protected] or visit their website at www.omniseal-solutions.com.

Catalog excerpts

Omniseal Solutions PRECISION METAL BOSS SEA STANDARD AS5202 FITTING;

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Omniseal Solutions Omniseal Solutions’Metal Solutions for Standard Aerospace Fittings In aerospace applications, standard fittings are used to solve several high-end applications for fuel and hydraulic ports. AS5202 ports and fittings are currently used frequently in spacecraft and aircraft but also in nuclear and industrial applications. Strengthened by our metal sealing expertise, Omniseal Solutions offers two precision solutions for replacing K-Seals / silicon O-Rings in challenging applications. Designed by our engineering teams at our Orange, Connecticut, and Garden Grove, California, USA,...

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Omniseal Solutions High Performance Properties of Omniseal Solutions’Metal Boss SealsThere are many benefits in using our metal boss seals for your space, aviation and nuclear applications. • Temperature range from -453°F to +1,500°F (-269°C to +815°C) • Compatible with corrosive and radioactive fluids • Fits standard AS, MS and MC hardware • Permits full thread engagement (gain of space) • Lightweight gain compared to K-Seal • You can install directly on the port thread and symmetrical design. • You can locate easily on the tube part of the fitting jacket thanks to the tail of the jacket.

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Omniseal Solutions'Metal Boss Seal Offerings Ordering as easy as 1-2-3 Seal Part Number should be written as follows: Metal Boss Seal (OR) 1200XX-YY Select Base Material / Plating Number (XX) 07 Inconel® X750 - Silver plated 27 Inconel® X750 - Teflon® coated 39 Inconel® 718 - Gold plated 43 Inconel® X750 - Silver with gold flash Select Port Size (YY) Metal Boss Seal (GG) 10061-YY-X-Z Select Coating Number (X) Select Crush Ring / Jacket (Z) Please note that combinations of other base materials / platings are available. Please contact our metal sealing experts if you need assistance in selecting...

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Precision Sealing & Material SolutionsIn the space, aviation and nuclear industries that have demanding specifications, they rely on partners like Omniseal Solutions with many years of expertise and proven metal sealing and material solutions.Global Capabilities & Services • Sealing Control In Extreme Environments • Material Expertise & Formulation • Customer Intimacy & Co-Development • Precision Processing & Manufacturing • Advanced Simulation & Data Engineering • Rapid Prototyping & Samples Solutions Main Features High-Performance Spring-Energized Seals High-Performance PTFE Rotary Shaft Seals...

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ONE GLOBAL TEAM … A DEDICATED CUSTOMER FOCUS GLOBAL & LOCAL PRESENCE With 17 manufacturing facilities in 12 different countries, Omniseal Solutions is a diverse group that is committed to being customer centric. Contact our team of experts for more information. We have local resources to support you! · Americas: Garden Grove, CA, USA; Bristol, RI, USA; Orange, CT, USA; Cleveland, OH, USA; Northboro, MA; Saltillo, MX; Vinhedo, Brazil · Europe: Kontich, Belgium; Vimercate, IT; Kolo, Poland; Willich, Germany · Asia: Shanghai, China; Bangalore & Chennai, India; Suwa & Tokyo, Japan; Seoul & Incheon,...

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Omniseal Solutions Metal Handbook

Omniseal Solutions Metal Handbook

Catalog excerpts

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