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GENOS M560-V

GENOS M560-V
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GENOS M560-V

Product catalog summary
Overview
The document provides a comprehensive overview of Okuma's GENOS Vertical Machining Centers, emphasizing their advanced technology, precision, productivity, and user-friendly design. These machines are engineered to meet global competition standards by offering high quality and cost efficiency.
Key Features
  • Thermo-Friendly Concept: Maintains high dimensional accuracy despite temperature fluctuations, minimizing the need for dimensional corrections during machining restarts.
  • Machining Navi: Optimizes cutting conditions by analyzing chatter and recommending optimal spindle speeds for efficient machining.
  • Collision Avoidance System: Enhances safety by preventing machine collisions during operation.
  • Highly Rigid Construction: Incorporates a double-column structure and diagonal rib casting for stability and powerful cutting capabilities.
Specifications
  • Table Size and Machining Area: Different models offer various table sizes and travel dimensions to meet diverse machining needs.
  • Spindle Specifications: Standard spindle speed is 15,000 min-1 with options for 12,000 min-1, providing flexibility in machining operations.
  • Feedrate and Motors: High-speed rapid traverse and controlled acceleration/deceleration enhance productivity by reducing non-cutting time.
Energy Efficiency
  • Energy-Saving Technology: Features like ECO Idling Stop and energy-saving NC units reduce power consumption during non-machining times.
  • Power Regeneration System: Utilizes low-loss power transistors to minimize energy usage.
User-Friendly Design
  • Ease of Use: Wide door openings and easy access to the workpiece facilitate smooth machining preparations and setup changes.
  • Tool Management: Simplified tool loading/unloading and accurate tool information input enhance operational efficiency.
Optional Features
  • NC Rotary Table: Additional axis options for enhanced machining capabilities.
  • Thru-Spindle Coolant System: Available in various pressure options for improved cooling efficiency.
Advanced Features
  • Intuitive Operation: Multi-touch panel for intuitive graphical operation, allowing smooth manipulation of 3D models and tool data.
  • Smart Factory Integration: OSP control system supports advanced digitization and networking (IoT) for enhanced productivity, featuring apps for machine monitoring and management.
  • Maintenance and Monitoring: Maintenance Monitor provides routine inspection support, displaying inspection items and timing estimates.
  • Connect Plan: Connects machine tools to PCs for analytics and improved utilization, allowing remote monitoring of machine operation status.
Programming and Operations
  • Easy Programming: Advanced One-Touch IGF-M allows for simple programming and quick corrections during first part machining jobs.
  • Suite Apps: OSP suite includes applications for visualization and digitization of shop floor information, enhancing operability and processing speed.
  • Energy-Saving Functions: Features like ECO Idling Stop and ECO Power Monitor help reduce energy consumption.
Specifications
Detailed specifications include dimensions, travel distances, and optional components. Key measurements include a spindle center, X-axis travel of 1,500 mm, and a table full length of 1,530 mm. The machine features a lift-up chip conveyor and a chip bucket as optional components. The ATC (Automatic Tool Changer) options include No. 50 and No. 40 32-tool ATC.
Procedures
Instructions for door operations are provided, including the maximum door open width. The document also specifies the required capacity for the NC cabinet, which is 500 L/min (ANR) with a minimum pressure of 0.5 MPa.
Standards and Recommendations
The document emphasizes the importance of reading safety precautions in the instruction manual. It also notes that specifications and descriptions may vary by market and are subject to change without notice.
Additional Information
The product is subject to the Japanese government's Foreign Exchange and Foreign Trade Control Act, requiring notification to Okuma Corporation before shipment to another country. Contact information for Okuma Corporation in Japan is provided.
Conclusion
Okuma's GENOS Vertical Machining Centers are designed to deliver high performance, precision, and efficiency, making them suitable for a wide range of machining applications. Their advanced features and user-friendly design cater to the needs of modern machine shops aiming for global competitiveness.
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Catalog excerpts

GENOS M560-V-2

Vertical Machining Centers Thermo-Friendly Concept Collision Avoidance System Machining Navi Machining accuracy and productivity that exceed expectations; ease of use with a thorough understanding of the user’s perspective. Machine shops around the world long for machines like this. Okuma has faced this challenge head on, resulting in the high GENOS technology carries Okuma’s genetic heritage and takes you to the leading edge of global competition. quality GENOS global machine. Okuma’s technical genes are found in cutting edge manufacturing that seeks to balance high quality and low cost. Photos...

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GENOS M560-V-3

Highly rigid construction for productivity that exceeds expectations ■ Same double column structure as on the best-selling MB-V series ■ Fast machine movements reduce non-cutting time Maximum performance is achieved by limiting the options with the same high-rigidity structure. Non-cutting time reduced 30% from previous machine with maximum acceleration/deceleration speeds of 0.7 G and high-speed rapid traverse. ■ Non-cutting time 35% less Acceleration/deceleration during positioning is controlled by math functions linked to motor speed/torque characteristics, to provideboth machine accel/decel...

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GENOS M560-V-4

High dimensional stability Improved productivity with powerful machining Spindle specifications Thermo-Friendly Concept ■ Wide-range spindle (standard) ■ Wide-range spindle (option for M560-V, M660-V) ■ TAS-C: Thermo Active Stabilizer—Construction “Proactively” keeps the machine [construction] in optimum, stable condition during shop environment temperature change resulting in superb (stable) machining accuracies. startup and machining restart. To stabilize thermal deformation, warming-up time is shortened and the burden of dimensional correction during machining restart is reduced. Machining...

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GENOS M560-V-5

Truly machinist oriented, superb ease-of-use machine operation For smooth machining preparations With wide opening for easy workpiece access and setup changes tools to/from the magazine can be performed from the front of the machine load/unload button on spindlehead and accurate zero setting with auto gauging (Optional) and accurate tool information input with auto tool length compensation (Optional) Travel Y travel Travel Wide opening GENOS M460-VE : GENOS M560-V Table Table top Y travel Travel Approach to table Drawing shows GENOS M460-VE Actual required footprint Chip discharge M460-VE 8.0...

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GENOS M560-V-6

Hi-tech Okuma mechatronics for advanced machining applications With a variety of eco-friendly features Next-Generation Energy-Saving System Cutting condition search for milling A suite of energy saving applications for machine tools Push cutting conditions higher to increase profit ■ Machining Navi instantly determines the optimal cutting conditions for highly efficient machining. Accuracy ensured, cooler off Intelligent energy-saving function with the Thermo-Friendly Concept. The machine itself determines whether or not cooling is needed and cooler idling is stopped with no loss to accuracy....

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GENOS M560-V-7

Machine Specifications Optional Specifications * Okuma pull studs required. Recommended chip conveyors Please contact an Okuma sales representative for details. O: Recommended A: Recommended with conditions Chip shape Chip flusher (Opt) Coil (Std) Standard Specifications and Accessories Scraper (drum filter) Hinge + Scraper (drum filter) *1. When there are many fine chips *2. When chips are longer than 100 mm *3. When chips are not longer than 100 mm *4. When there are few fine chips Caution: fire prevention measures are necessary when using oil-based coolants. ■ Off-machine lift-up chip conveyors...

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GENOS M560-V-8

With revamped operation and responsiveness— ease of use for machine shops first! Smart factories implement advanced digitization and networking (IoT) in manufacturing to achieve enhanced productivity and added value. The OSP has evolved tremendously as a CNC suited to advanced intelligent technology. Okuma’s new control uses the latest CPUs for a tremendous boost in operability, rendering performance, and processing speed. The OSP suite also features a full range of useful apps that could only come from a machine tool manufacturer, making smart manufacturing a reality. Interactive operations...

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GENOS M560-V-9

Basic Specs ■ Table size ■ Working ranges 762 (30.00) Spindle travel range (X axis) Table length T-slot detail (Unit: in) (3 slots) *1. Spindle cooler Idling Stop is used on TAS-S machines. *2. The power display shows estimated values. When precise electrical values are needed, select the on-machine wattmeter option. ■ Dimensional drawing Installation drawing ■ Control OSP-P300MA Optional Specifications Item

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GENOS M560-V-10

1,500 (59.05) Spindle travel range (X axis) T-slot detail (Unit: in) (4 slots) ■ Dimensional drawing / Installation drawing Power inlet 37 KVA 50 mm2 4C Height from floor: 750 mm or 2,150 mm Spindle center Spindle center Tank removal direction 1.5-MPa thru-spindle coolant unit (Opt) No. 50 32-tool ATC (Opt) 1.5-MPa thru-spindle coolant unit (Opt) Height from floor: 770 mm or 2,170 mm 1,740 (68.50) Air inlet Height: 943 mm, Rc3/8 internal Required capacity 500 L/min (ANR) More than 0.5 MPa Supplied air temperature should be within +5°C Required capacity 500 L/min (ANR) More than 0.5 MPa Supplied...

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GENOS M560-V-11

When using Okuma products, always read the safety precautions mentioned in the instruction manual and attached to the product. The origin of gene, from Greek genos meaning race, offspring, origin (pronounced “ Global Efficient No.1 Standard Oguchi-cho, Niwa-gun, Aichi 480-0193, Japan TEL: +81-587-95-7825 FAX: +81-587-95-6074 This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard to security controlled items; whereby Okuma Corporation should be notified prior to its shipment to another country. ● The specifications, illustrations, and descriptions...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.