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Automated CT

Automated CT

Automated CT

Product catalog summary
Introduction
Nikon Metrology presents advancements in industrial CT (Computed Tomography) technology, enabling full control of production processes with rapid and precise product quality insights. Traditionally used in research, CT is now viable for production lines due to recent technological advancements.

Technological Advancements
Recent developments in high-flux rotating targets for X-ray sources and automation in CT scanning and analysis have reduced the time required for scanning, reconstruction, and evaluation to mere minutes with micron accuracy. This advancement supports a range of automated inspection applications, from simple pass/fail checks to comprehensive in-line CT inspections.

Industry 4.0 and Smart Manufacturing
In the context of Industry 4.0, smart factories utilize technology for system monitoring and decentralized decision-making, enhancing manufacturing processes through real-time feedback. This results in improved product quality, reduced costs, and increased productivity.

Automation Benefits
Automation in CT processes centralizes data, simplifies complex tasks, and supports closed-loop manufacturing. Tasks such as part handling, identification, program selection, CT scanning, reconstruction, analysis, and result interpretation are automated, reducing operator involvement.

Batch CT Inspection
Nikon Metrology's CT systems are designed for automation in batch inspections, ensuring consistency and repeatability. The Inspect-X software allows for saving and recalling scan profiles, eliminating the need for operator parameter selection.

Semi-Automated CT Inspection
In environments requiring fast inspection times, semi-automated systems reduce operator tasks to part handling. The system automatically recognizes parts and adjusts parameters, minimizing operator error and integrating with manufacturing databases.

In-Line CT Inspection
Fully automated in-line CT inspection systems are ideal for environments implementing Industry 4.0 methodologies. These systems automate the entire inspection process, from part identification to analysis, enhancing efficiency and traceability.

Benefits of In-Line CT Inspection
  • 100% inspection with rapid feedback on process variations.
  • Real-time production optimization and elimination of part transport to measurement rooms.
  • Complete traceability with centralized databases storing inspection results for every part.


Contact Information
Nikon Metrology provides contact details for various regional offices, ensuring global support and service availability.

Certifications
Nikon Corporation is ISO 14001 and ISO 9001 certified, ensuring quality and environmental management standards.
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Catalog excerpts

Automated CT-1

AUTOMATED CT FULL CONTROL OF YOUR PRODUCTION PROCESS NIKON METROLOGY I VISION BEYOND PRECISION

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Automated CT-2

INDUSTRIAL CT READY FOR PRODUCTION THE FASTEST INSIGHT INTO PRODUCT QUALITY

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Automated CT-3

An important challenge to manufacturers is to increase product quality, which can be achieved through 100% part inspection. Traditionally, X-ray Computed Tomography (CT) has been a valuable tool mainly used in research or prototyping labs to evaluate failures or spot defects; a proven engineering tool that was generally considered as too slow to be used on a production line. That is, until now! Recent advances in high-flux rotating targets for X-ray sources, coupled with easy automation of CT scanning and analysis techniques allow samples to be scanned, reconstructed and evaluated in time measured...

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Automated CT-4

BATCH CT INSPECTION Automated routines ensure consistency In failure analysis or quality control laboratories where batches of samples need inspecting, Nikon Metrology CT systems are designed with automation in mind. As standard, Nikon Inspect-X software allows users to save scan profiles which can be recalled at a later date. The CT scan profiles define the parameters for the X-ray conditions, manipulator position and imaging settings, along with reconstruction and volume analysis parameters. This ensures repeatability of the complete CT process by eliminating the need for parameter selection...

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Automated CT-5

Reducing operator involvement In a production environment where fast inspection tact-time is required, semi-automated CT inspection systems are a solution that leave only one manual task involved with CT inspection; part handling. Parts can be loaded by the operator individually or as a rack of multiple parts that are loaded individually to the CT scan position by an internal loading system. By communicating with production databases the CT system can automatically recognize the part to be inspected, and adjust all parameters accordingly, further removing possible operator error. Inspection results...

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Automated CT-6

IN-LINE CT INSPECTION 100% part inspection The in-line CT inspection system is a solution for fully automated production environments where critical parts with complex internal geometries or material structures need to be inspected. As such this is the ideal inspection solution for companies that implement “Industry 4.0” methodology on the shop floor. With no user input the complete CT inspection process is automated; part identification codes are scanned and handled though the database and robots load/unload from conveyors and position parts in the CT system via an automated door. The part is...

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Automated CT-7

Part handling Program selection CT scanning CT reconstruction CT analysis & sentencing AUTOMATED TASKS Part identification Result interpretation Database report upload

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Automated CT-8

NIKON METROLOGY, INC. tel. +1 810 2204360 [email protected] NIKON METROLOGY UK LTD. tel. +44 1332 811349 [email protected] NIKON CORPORATION Shinagawa Intercity Tower C, 2-15-3, Konan, Minato-ku, Tokyo 108-6290 Japan Telefon: +81-3-6433-3701 Fax: +81-3-6433-3784 www.nikon.com/products/industrial-metrology/ NIKON INSTRUMENTS (SHANGHAI) CO. LTD. Tel.: +86 21 5836 0050 Tel.: +86 10 5869 2255 (Beijing office) Tel.: +86 20 3882 0550 (Guangzhou office) NIKON SINGAPORE PTE. LTD. Tel.: +65 6559 3618 [email protected] NIKON MALAYSIA SDN. BHD. Tel.: +60 3 7809 3609 NIKON INSTRUMENTS...

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