Catalog excerpts
Corner radius High power full slotting “Miracle Technology” Slotting and drilling High power corner radius High helixmulti flut
Open the catalog to page 1nasTAi MITSUBISHI AMITSUBISHI MATERIALS
Open the catalog to page 3MSTAR Highlights Long Neck Taper Neck Series High Helix End Mill Series For Small Automatic Lathes
Open the catalog to page 4SELECTION CHART HIGH SPEED GEOMETRY SMALL LATHE TYPE LONG NECK HIGH HELIX BALL NOSE CORNER RADIUS TAPER - TAPER BALL NOSE VARIBLE HELIX
Open the catalog to page 5Titanium alloy, Heat resistant alloy High helix Taper General ball Corner Radius Cutting conditions Aluminium alloy Copper alloy Carbon steel, Alloy steel Size range Austenitic stainless steel Long neck High helix
Open the catalog to page 7■ End mill, Short cut length, 2 flute UWCMS 30° MSTAR END MILLS 0 2 flute end mill for general use.
Open the catalog to page 8■ End mill, Medium cut length, 2 flute Type2 0 2 flute end mill for general use. #: Stock standard CUTTING CONDITIONS
Open the catalog to page 9■ End mill, Medium cut length, 2 flute 15° The diameter tolerance is only applied to items produced after July 2006. #: Stock standard
Open the catalog to page 10CUTTING CONDITIONS Carbon steel, Alloy steel, Tool steel Pre-hardened steel (-45HRC) Ck55, 070M55 Alloy steel, Tool steel (45-55HRC) W.Nr. 1.2344(H13), X20Cr13 Feed rate (mm/min) Feed rate (mm/min) r Please refer to for depth 1) If the rigidity of the machine or the workpiece installation is very low, or chattering is generated, please reduce the revolution and the feed rate proportionately. 2) When slotting with end mills with & 3 or larger, reduce the revolution to 50-70% and the feed rate to 40-60%. 3) When drilling, please lower the feed rate by 70%.
Open the catalog to page 11■ End mill, Semi long cut length, 2 flute The diameter tolerance is only applied to items produced after July 2006. MSTAR END MILLS 0: Stock standard
Open the catalog to page 12■ End mill, Semi long cut length, 2 flute Work material Carbon steel (-30HRC) Ck55, 070M55 Cast iron GG25 Alloy steel, Tool steel Pre-hardened steel (30-45HRC) W.Nr. 1.2344(H13) Austenitic stainless steel X5CrNi1810 X5CrNiMo17122 Feed rate (mm/min) Feed rate (mm/min) Feed rate (mm/min) Feed rate (mm/min) ( ) : Indicates standard revolution and feed rate for slotting. 1) Please use 4 fluted end mills for workpiece of 55-60HRC. 2) When cutting austenitic stainless steels and wear resistant alloys, the use of non-water-soluble cutting fluid is especially effective. 3) If the rigidity of the...
Open the catalog to page 13■ End mill, long cut length, 2 flute uwCMS jj° 0 2 flute end mill for general use. Unit : mm MSTAR END MILLS ★ : Stock standard in Japan
Open the catalog to page 14■ End mill, Long cut length, 2 flute 1) Please use VCLD for workpiece of 45HRC. 2) Vibration is liable to occur in the initial stages of machining, but after machining 1 -2m the machining becomes stable and vibration could disappear. 3) Side milling with large depth of cuts with end mills less than & 3 is not recommended. When side milling, divide the cutting depth into several times paths. 4) If chattering occurs, reduce the revolution and the feed rate proportionately and also reduce the depth of cut. 5) When drilling, please lower the feed rate by 70%.
Open the catalog to page 15■ End mill, Short cut length, 4 flute 0 4 flute end mill for general use. Unit : mm
Open the catalog to page 16■ End mill, Medium cut length, 4 flute 0 4 flute end mill for general use. * Expand The diameter tolerance is only applied to items produced after July 2006. MSTAR END MILLS : Stock standard ★ : Stock standard in Japan
Open the catalog to page 17■ End mill, Semi long cut length, 4 flute The diameter tolerance is only applied to items produced after July 2006. #: Stock standard
Open the catalog to page 18D:Dia. 1) The above table shows cutting conditions for standard side milling. For slotting, please reduce feed rate only to 50% of the table figure. Please set the revolution rate at 80% and the feed rate at 40% when slotting austenitic stainless steels. 2) When drilling, please lower the feed rate by 70%.
Open the catalog to page 19■ End mill, Medium cut length, 2 flute, Centre cutting End mill for a wide range of applications. #: Stock standard
Open the catalog to page 20CUTTING CONDITIONS y End mill, Medium cut length, 2 flute, Centre cutting Work material Carbon steel, Alloy steel ( ─ 30HRC) Cast iron Alloy steel, Tool steel Pre-hardened steel (30 ─ 45HRC) Feed rate (mm/min) Stainless steel Feed rate (mm/min) Feed rate (mm/min) Feed rate (mm/min) Work material High Nickel Inconel Feed rate (mm/min) Feed rate (mm/min) 1) When using high efficiency conditions, the surface speeds/feeds can be increased by 2-3 times the above values. D <0.05D
Open the catalog to page 21• End mill for slotting and end milling applications. • Special flute geometry for high feed rates. #: Stock standard
Open the catalog to page 22MS3MC...E■ End mill, Medium cut length, 3 flute, Centre cutting Work material Work material 1) When using high efficiency conditions, the surface speeds/feeds can be increased by 2-3 times the above values.
Open the catalog to page 23End mill for a wide range of applications. • Suitable for high speed finish machining.
Open the catalog to page 24MS4MC...E■ End mill, Medium cut length, 4 flute, Centre cutting Work material Carbon steel, Alloy steel (-30HRC) Cast iron Work material High Nickel Inconel Feed rate (mm/min) Feed rate (mm/min) D:Dia. 1) When using high efficiency conditions, the surface speeds/feeds can be increased by 2-3 times the above values. D < 0.05D
Open the catalog to page 250 End mill for high efficiency longer reach machining. 0 Suitable for high speed finish machining.
Open the catalog to page 26CUTTING CONDITIONS MS4JC cut length, 4 flute, Centre cutting E End mill, Semi long aaa Work material Alloy steel, Tool steel Pre-hardened steel (30 ─ 45HRC) Carbon steel, Alloy steel ( ─ 30HRC) Cast iron Feed rate (mm/min) Feed rate (mm/min) Stainless steel Feed rate (mm/min) Feed rate (mm/min)
Open the catalog to page 27■ End mill, 2 flute, For small automatic lathe Overall length 35mm Unit : mm
Open the catalog to page 28■ End mill, 3 flute, For small automatic lathe 0 3 flute end mill. Overall length 35mm MSTAR END MILLS ★ : Stock standard in Japan
Open the catalog to page 29■ End mill, 4 flute, For small automatic lathe 0 4 flute end mill. Overall length 35mm
Open the catalog to page 30■ End mill, 2 flute, For small automatic lathe ■ End mill, 3 flute, For small automatic lathe Carbon steel Cast iron GG25, Brass Alloy steel, Tool steel, Pre-hardened steel (30—45HRC) 070M55, W.Nr. 1.2344(H13) etc. Austenitic stainless steel X5CrNi1810 X5CrNiMo17122 Feed rate Feed rate Feed rate Feed rate 1) If the rigidity of the machine or the workpiece installation is very low, or chattering is generated, please reduce the revolution and theffed rate proportionately. 2) When drilling, please lower the feed rate by 70%. ■ End mill, 4 flute, For small automatic lathe Work material Carbon...
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