More Precision wireSENSOR // Draw-wire mechanics for installation of rotary encoders

Draw-wire mechanics for individual encoder installation - Measuring ranges up to 50,000 mm - ompact design with large C measuring range - Easy, quick and flexible installation - igh operational safety & H long service life - deal for custom design and large I quantities Wire clip Rubber buffer Measuring principle Draw-wire displacement sensors measure linear movements using a highly flexible steel wire. High quality components ensure a long service life and high operational reliability. Micro-Epsilon offers numerous models based on different draw-wire mechanical principles to connect different...

Robust draw-wire mechanics for encoder installation The wireSENSOR mechanics are designed for mounting incremental or absolute encoders. This means that the interface, resolution and type of connection can be individually determined and adapted to the signal processing. High-quality precision components and a robust design ensure high operational safety and a long service life even under harsh industrial conditions. A complete measuring unit consists of the basic draw-wire mechanics and the adapter for the customer-specific encoder. The adapter contains all the necessary mounting accessories...

Draw-wire sensor mechanics with plastic housing Measuring range Output type Mean distance per rotation Suitable rotary encoder Flange type Ø 58 mm: synchro flange Ø 6 mm shaft Adapter flange for rotary encoder Ø 58 Synchro flange Wire extension force (max) Wire retraction force (min) Measuring wire polyamide-coated stainless steel (Ø 0.45 mm) Wire mounting Wire clip Mounting holes Storage Temperature range 50 g / 5 ms in 3 axes, 2 directions and 1000 shocks each 20 g / 20 Hz … 2 kHz in 3 axes and 10 cycles each Protection class (DIN-EN 60529) FSO = Full Scale Output

FSO = Full Scale Output

Draw-wire mechanics with aluminum housing Measuring range Output type Resolution Linearity Mean distance per rotation Suitable rotary encoder Adapter flange for rotary encoder Ø 58 mm Flange type Ø 58 mm: synchro flange Ø 6 mm shaft, clamping flange Ø 10 mm shaft Synchro flange Clamping flange Wire extension force (max) Wire retraction force (min) Measuring wire polyamide-coated stainless steel (Ø 0.45 mm) Wire mounting Wire clip Installation Temperature range Mounting holes Storage 50 g / 10 ms in 3 axes, 2 directions and 1000 shocks each 20 g / 20 Hz … 2 kHz in 3 axes and 10 cycles each Protection...

FSO = Full Scale Output

Draw-wire mechanics with aluminum housing Measuring range Output type Mean distance per rotation Suitable rotary encoder Flange type Ø 58 mm: synchro flange Ø 6 mm shaft, clamping flange Ø 10 mm shaft Synchro flange Adapter flange for rotary encoder Ø 58 mm Clamping flange Wire extension force (max) Wire retraction force (min) Measuring wire polyamide-coated stainless steel (Ø 1.2 mm) Wire mounting Mounting grooves on the sensor housing Storage Temperature range 50 g / 10 ms in 3 axes, 2 directions and 1000 shocks each 20 g / 20 Hz … 2 kHz in 3 axes and 10 cycles each Protection class (DIN-EN...

FSO = Full Scale Output

FSO = Full Scale Output

FSO = Full Scale Output

Customized draw-wire mechanics Micro-Epsilon also develops sensors for special requirements that are not met by standard models. Draw-wire mechanics from the standard range can be modified accordingly. Low-cost implementation can already be achieved with medium-sized quantities (depending on the type and number of changes). Measuring wire Plastics Stainless steel Different diameters Coated / uncoated Mounting Wire clip Eyelet Thread Different diameters Wire guide ifferent designs of integrated D deflection pulleys Chimney for measuring range expansion  ire outlet socket from ceramics for increased...

Z60 Sensor mechanics / stainless steel housings Sensor mechanics entirely made from stainless steel for difficult ambient conditions (salt water) MK88 Sensor mechanics to monitor telescopic booms ntegrated deflection pulley made from plastic with secured I "wire guidance" High spring force IP67 / -40 °C … 80 °C Robust plastic housing MK88-M Snap-protected sensors with plastic housing Measuring wire can snap back from a distance up to 60 cm without damaging the measuring wire or the sensor. P115 Sensor mechanics with aluminum housing and drainage holes Drainage holes to drain condensed water Suitable...

Sensor mechanics Shaft for magnet fitting Integration of PCBs These draw-wire mechanics can be configured to directly connect with a PCB. With this variant, the PCB is directly connected to the sensor mechanics. Depending on the needs, the installation can be performed at the factory or by the customer. MK60 and M88 mechanics for PCB integration are available from stock. With a certain number of pieces, other series may also be used for PCB integration. Compared with conventional encoders, PCB solutions offer a great cost advantage. As the functionality of PCBs usually is sufficient, this price...

Wire extension with M4 wire connection, x=wire length Wire extension with eyelet, x = wire length Wire deflection pulley, adjustable Wire deflection pulley, fixed Fork head for M4 Magnetic holder for wire attachment Magnet holder for sensor mounting Mounting clamps for WDS-P60 Mounting plate for P60 models Synchro flange Other flange types on request

Application example with accessories magnetic holder MT-60-WDS mounting clips WE-x-Clip wire extension TR1-WDS pulley wheel, adjustable, Installation instructions: Wire attachment: during installation, do not allow at any time the measuring wire to freely return. Angle of wire outlet: Make sure during installation that the wire outlet is straight (tolerance of ±3°). Exceeding this tolerance leads to increased wear of the wire material and on the wire outlet. wire aperture 0° (±3° tolerance) measuring range