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scanCONTROL

scanCONTROL
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scanCONTROL

Product catalog summary
Introduction
The document provides a comprehensive overview of the scanCONTROL and gapCONTROL series of 2D/3D laser scanners by Micro-Epsilon, focusing on their precise profile measurement capabilities, setup, functionality, and integration.
Specifications
The scanners are available in models such as LLT26xx and LLT29xx, with varying profile frequencies and resolutions. The LLT26xx series offers up to 640 points per profile and a frequency of up to 4000Hz, while the LLT29xx series provides up to 1280 points per profile and a frequency of up to 2000Hz. Both series feature red or blue laser diodes.
Key Features
These scanners are compact, with integrated controllers and support for multiple interfaces like Gigabit Ethernet, PROFINET, EtherNet/IP, and EtherCAT. They offer real-time surface compensation and are suitable for static and dynamic measurements.
Software and Integration
Comprehensive software tools are available for configuration and evaluation, including SDKs for C/C++, LabVIEW, and Linux. The SMART and GAP classes allow for direct analysis within the sensor head, eliminating the need for external controllers.
Applications
The scanners are used in industries for gap measurement, profile analysis, defect recognition, and weld seam inspection. Blue laser technology is effective for measuring red-hot metals and transparent materials.
Technical Details
Technical specifications include measuring ranges, resolution, and interface options. Customization options like integrated laser switch-off and pigtail cables are available.
Procedures
The setup process involves sensor alignment, configuration, program selection, and output configuration using scanCONTROL Configuration Tools and gapCONTROL Setup Software. The software supports online and offline analysis for complex tasks.
Standards and Norms
The sensors comply with EMC standards (EN 61326-1, DIN EN 55011, EN 61000-6-2) and have a protection class of IP 65, designed to withstand specific vibration and shock levels.
Recommendations
Recommended attachment points and configurations are provided, with suggestions for using accessories like the scanCONTROL Gateway for enhanced functionality.
Accessories
Available accessories include connectors, power supplies, and protective housings. The scanCONTROL Gateway facilitates communication with up to four sensors, converting values to various protocols.
Data Visualization and Export
The software allows for interactive 3D data viewing and export in formats like ASCII, STL, and PNG, supporting various display modes and color palettes.
Data Transmission and Integration
Sensors use Ethernet and comply with the GigE Vision Standard, ensuring compatibility with conventional image processing tools for fast integration and data security.
Application Examples
Examples include cross-section determination in extrusion processes and contour measurement of rails. The Smart PLC Unit supports multi-scanner applications, enabling measurement value evaluation and transmission to higher-level PLCs.
Conclusion
Micro-Epsilon's scanCONTROL and gapCONTROL series offer versatile and precise solutions for industrial measurement applications, supported by robust software and integration capabilities.
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Catalog excerpts

scanCONTROL-1

More Precision scanCONTROL // 2D/3D laser scanner (laser profile sensors)

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scanCONTROL-2

Laser scanner for precise profile measurement and evaluation scanCONTROL gapCONTROL NEW scanCONTROL Gateway (page 18) Outputs measured values via PROFINET, EtherCAT and EtherNet/IP Up to 4 sensors NEW SMART PLC Unit (page 30) valuates measured values of E SMART and GAP sensors ast data process

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scanCONTROL-3

Measuring principle: laser line triangulation LLT = Laser Line Triangulator sensor matrix receiver light source measuring range z-axis (profile height) measuring range x-axis (profile width) Laser line Projecting a laser line onto the target surface Sensor matrix (pixels) The diffusely reflected light from the laser line is shown on the high quality sensor matrix Calibrated x/z measuring points Calculation of the distance coordinate z and the actual position x along the laser line for each measuring point What are laser scanners? Laser scanners from the LLT series record, measure and evaluate...

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scanCONTROL-4

Laser scanners for common measurement tasks Laser scanners with fast profile frequency Laser scanners with comprehensive software Laser scanners with software specifically developed for gap measurements LLT26xx 640 points/profile Profile frequency Standard up to 300Hz High speed up to 4000Hz scanCONTROL scanCONTROL LLT29xx ► Page 12 ► Page 12 1280 points/profile Profile frequency Standard up to 300Hz High speed up to 2000Hz Available with red or blue diode Integration: SDK for C/ C+ + , LabVIEW-VI and examples for C# and Linux ► Page 28 Evaluation: scanCONTROL Configuration Tools ► Page...

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scanCONTROL-5

Product series Transmission of calibrated profile data COMPACT The COMPACT sensors are used for providing calibrated profile data for external profile analysis, for example, on a PC. They are suitable for static and dynamic measurements. An Ethernet interface allows the user to configure the sensor via a PC application, as well as to transmit profile data. More details about the software interface can be found in the “Integrating scanCONTROL in application software“ chapter. The HIGHSPEED models are also used to transmit the calibrated profile data. With a profile frequency of up to 4000Hz, these...

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scanCONTROL-6

scanCONTROL gapCONTROL Advanced technology 1Up to 1280 points per profile 1Measurement frequency up to 4000 profiles/sec. 1Compact size 1Integrated evaluation without any external controller or IPC 1Factory calibration for metals 1Made / Developed in Germany 1Numerous references worldwide 1Proven high operational safety in the 24/7 operation over many years 1Real Time Surface Compensation j 2M class (red) 3B class (red) Blue Laser Inline measurement of gap, profile, step, angle, ... Provides 3D information and images for image processing Profile transmission or measurement data output Robust:...

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scanCONTROL-7

Interfaces Gigabit Ethernet (GigE Vision) Trigger and encoder input Gateway for PROFINET, EtherNet/IP and EtherCAT Output Unit for analog outputs and switch signals Power over Ethernet (PoE) - only one cable Secure measurement data output via Modbus Fast measurement data output via UDP Direct communication using PLC Comprehensive software MART and GAP classes: S Analysis and evaluation directly in the sensor head Configuration software provides ease of use Libraries for C, C++, C# LabVIEW driver Linux implementation Free software, libraries and firmware updates Real Time Surface Compensation:...

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scanCONTROL-8

scanCONTROL gapCONTROL scanCONTROL / gapCONTROL Sensor, solution and system from a single source LLT sensors are adapted to a variety of Micro-Epsilon has many years’ experience in common applications in quality control, prointegrating highly efficient laser line sensors to duction processes and automation. custo­ er applications and in supplying comm plete systems from a single source. Defect recognition on worktops Filter height in the automotive industry V-gap measurement on pipes Profile measurements on brake disks Measuring weld seam profiles Tyre inspection Distance measurement at the centre...

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scanCONTROL-9

scanCONTROL / gapCONTROL BL The laser scanners with blue laser line are used for multi-dimensional measurement on red-hot glowing metals as well as on transparent and organic materials. While allowing higher stability, the blue laser light does not penetrate the measurement object due to the shorter wavelength of the blue-violet laser. Compared to red lasers, blue laser sensors enable more reliable measurements on redhot glowing and organic objects. The high-focused, blue laser line enables furthermore to use laser scanners with 10mm line length in highest precision. Blade angle of razors Production...

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scanCONTROL-10

Technical details and versions scanCONTROL 26x0 gapCONTROL 26x1 - z-axis measuring range up to 265mm - x-axis measuring range up to 143.5mm - Profile frequency up to 4,000Hz - Measuring rate up to 2,560,000 points/sec - z-axis reference resolution from 2pm - Resolution x-axis up to 640 points Compact design suitable for all measurement tasks The design of the LLT 26xx series is focussed on compact size and low weight. The controller is integrated in the housing, simplifying cabling arrangements and mechanical integration. Due to its compact design and the profile frequency of up to 4000 profiles/sec.,...

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scanCONTROL-11

x-axis (width) z-axis (height) 11 Standard measuring range 2 Measuring object: Micro-Epsilon standard object (metallic, diffusely reflecting material) 3 According to a one-time averaging across the measuring field (640 points) 4) RS422 interface, programmable either as serial interface or input for triggering / synchronisation 5 Only with Output Unit 65 Only with scanCONTROL Gateway FSO = Full scale output

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scanCONTROL-12

Technical details and versions scanCONTROL 29x0 gapCONTROL 29x1 - z-axis measuring range up to 265mm - x-axis measuring range up to 143.5mm - Profile frequency up to 2,000Hz - Measuring rate up to 2,560,000 points/sec - z-axis reference resolution from 1pm - Resolution x-axis up to 1,280 points - Also available with blue laser Compact design for precise measurement tasks The design of the LLT29xx series is focussed on minimal size and low weight. The controller is integrated in the housing, simplifying cabling arrangements and mechanical integration. Due to its compact design and the high profile...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.