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Custom Systems

Custom Systems
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Custom Systems

Product catalog summary
Overview: The Custom Pressure Systems Condensed Catalog by Mensor, dated June 2016, details Mensor's capabilities in designing custom pressure systems. It highlights the advantages of Mensor's expertise and provides a guide for designing custom systems tailored to specific requirements.
Advantages of Mensor Systems: Mensor offers extensive experience in pressure applications, integrating components like regulators, compressors, and software into cohesive systems. Their unmatched knowledge of their equipment is emphasized.
Application Areas: Mensor systems are applicable in fields such as wind tunnel monitoring, avionics, jet engine calibration, pharmaceutical calibration, medical R&D, electrical utilities, and automotive test cells.
Designing Custom Systems: Custom systems are designed based on customer specifications, considering factors like pressure monitoring, source, enclosure, electrical inputs, environmental requirements, and software needs. Mensor provides a checklist to assist in the design process.
System Types:
  • Rack Equipment: Includes models like 9304 for wind tunnel applications, 9400 for pharmaceutical sensors, and 9463 for nuclear sensors.
  • Carts and Mobile Equipment: Models like 9301 for jet engine testing and 9403 for high-pressure applications.
  • Bench or Desktop Equipment: Models like 9414 for high-speed control and 9440 for industrial pressure work.
Miscellaneous Accessories: Includes pressure booster systems, remote transducer display modules, and vacuum pump/compressor sets.
Rack Equipment Details: Specific models like the 9415 multi-channel controller for semiconductor sensors and the 9304 air data measurement system for wind tunnels are detailed, emphasizing their configurations and capabilities.
Carts and Mobile Equipment Details: Describes models like the 9301 mobile cart for jet engine testing, highlighting features like pressure controllers and measurement standards.
Conclusion: Mensor's catalog demonstrates their ability to provide customized pressure systems for a wide range of applications, ensuring precise control and measurement tailored to customer needs.
Mobile Calibration Carts:
  • Model 9401: A versatile pressure cart compatible with Mensor pressure controllers, featuring storage, a vacuum pump, and a nitrogen bottle holder. Available in low and high-pressure versions.
  • Model 9404: Designed for air data test set calibration, capable of simulating altitudes up to 60,000 feet.
  • Model 9405: Similar to Model 9401 but with stainless steel surfaces suitable for medical environments.
Bench or Desktop Equipment:
  • Model 9435: A transmitter calibration bench with automated pressure calibrators, suitable for pressures up to 6000 psi.
  • Model 9440: An industrial workbench for pressure service work, mobile with optional tool cart.
  • Model 9446: A custom test bench for electronic and pneumatic devices, supporting high and low-pressure inputs.
  • Model 9449: A pressure test bench for maintenance and repair, featuring multiple pressure panels and electrical monitoring capabilities.
  • Model 9467: Designed for automatic calibration of multiple transducers, featuring high accuracy and data retention capabilities.
Pressure Controllers:
  • Model 9414: Dual and quad-channel controllers for high-speed pressure control in production testing.
  • Model 9416 & 9417: Large volume pressure controllers for controlling and monitoring large pressure vessels.
  • Model 9441: A modified ADTS pressure controller with high accuracy and precision, suitable for desktop or rack mounting.
  • Model 9424: A single-channel controller optimized for speed in medium to large volume applications.
Wind Tunnel Systems:
  • Models 9302 & 9303: Wind tunnel pressure monitors for measuring wind speeds and air density.
  • Model 9427: A two-channel wind tunnel pressure system with high accuracy transducers and external calibration capabilities.
Miscellaneous Accessories:
  • Model 73: A shop air pressure booster generating high pressure from a clean dry air source.
  • Model 75: A rack-mounted pressure booster for high-pressure applications.
  • Model 74: A low-pressure booster for generating high-pressure nitrogen.
  • Model 9442: A pressure regulating console designed to work with Mensor workbenches, providing regulated pressure outputs.
Specifications:
  • Mensor Series 6010, 6100, 6180: Digital pressure transducers with desktop or rack mountable displays for calibration and testing.
  • Model 9420B: An upgraded version of Model 9420A, capable of handling two transducers and interfacing with computers.
  • Model 80c: An oil-less vacuum pump/compressor set with a maximum pressure of 50 psi and a vacuum of 28.5 inHG, suitable for high altitude and speed conditions.
  • Model 81: Contains two vacuum pumps and a single compressor, designed for Air Data Test Sets, capable of achieving 75 psi and 28.5 inHG vacuum.
Standards and Compliance:
  • Mensor's calibration program is accredited by A2LA, complying with ISO/IEC 17025:2005 and ANSI/NCSL Z540-1-1994 standards.
  • All primary standards are traceable to NIST, and Mensor is ISO9001:2008 registered.
Environmental Commitment:
  • Mensor promotes a "Lean, Clean and Green" manufacturing environment, utilizing Kaizen events, 5S, and SQDC boards for continuous improvement.
  • The "5S plus" program includes Safety, and recycling initiatives are in place for various materials.
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Catalog excerpts

Custom Systems-1

Custom Pressure Systems Condensed Catalog Custom Pressure Systems Rack, Cart and Customized Solutions

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Custom Systems-2

The systems described in this catalog are provided solely to showcase our capabilities. Some of the systems shown utilize instruments that are now superseded by newer technologies and instruments.The recent introduction of newer Mensor pressure controllers provides a more cost effective and technically superior controller for many of the same applications. Mensor will work with the end user to provide a system that meets their application requirements. NOTE: Product improvement is a continuous process at Mensor. We reserve the right to make changes to the product specifications and appearance...

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Custom Systems-3

designing your custom system by Bob Fox, Custom Systems Manager Custom pressure systems consist of the basic pressure instruments (measuring and/or controlling devices) along with the necessary accessories to make it functional for the user’s application. The biggest advantage of a system is that one source is responsible for making everything work together. Software for controlling and monitor can be furnished. A large number of the systems have builtin embedded programs that operate the system. If a user interface is required, typically National Instruments LabVIEW® programs are generated or...

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Custom Systems-5

For fixed location applications, such as a production line or calibration laboratory, rack-based systems provide a space saving approach reducing the floor/bench space required for a complete pressure calibration system. Standard EIA 19 inch wide instrument racks can be provided to house all system components. In addition to multiple pressure calibrators, rack systems can include all ancillary support items such as vacuum pumps, regulators, and power distribution. Each system is configured to individual customer requirements. high speed multi - channel pressure controller The Model 9415 is a...

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Custom Systems-6

rack equipment multi - channel controller with built - in air dryer This two or four channel pressure control system was designed for production testing, characterization and calibration for MEMS type pressure sensors operating in humid environments. The system operates like standard 9415 systems but includes a desiccant type air dryer that can provide a steady stream of -40 degree dew point air to control a precise pressure to the test devices. air data measurement system for wind tunnel monitoring The Model 9304 Air Data Measurement System provides redundant measurement, calibration and leak...

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Custom Systems-7

multiple rack data acquisition system rack equipment The Mensor Model 9463 is a rack mounted data acquisition system designed to qualify, test and calibrate pressure transmitters. The system can include multiple instrumentation racks sharing a common source of supply pressure and accumulating data into a common Access/SQL Server database hosted on one of the racks. Each rack consists of a Mensor CPC8000 Pressure Calibrator for high pressure calibrations, a Mensor CPC6000 Dual Channel Pressure Calibrator for low and mid pressure calibrations, an Agilent Data Acquisition/Switch Unit, a Tektronix...

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Custom Systems-8

Carts and Mobile Equipment The warm-up time for Mensor pressure calibrators is typically 15 minutes or less, providing an ideal solution for applications requiring a mobile, cart based system. Mensor has designed a variety of customized systems which include all required support components for self-contained operation. Accessories such as rechargeable air/nitrogen cylinders with regulators to provide supply pressure and vacuum pumps for sub-atmospheric pressure control can be mounted in the cart. Systems can also include a PC and lockable storage drawers for documentation, fittings, hoses and...

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Custom Systems-9

pressure calibration cart The Model 9401 is available in multiple configurations. & mobile equipment The low pressure calibration cart (pictured right) can be equipped with any of Mensor’s pressure controllers or calibrators. Rather than using high pressure storage tanks for source pressure, this cart can be equipped with a compressor (dry or lubricated) and optionally with a vacuum pump (dry or lubricated) that provide longer service intervals with less maintenance and recharge times. The cart includes multiple drawers that can be locked for storage of documentation, laptop, hoses, fittings,...

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Custom Systems-10

air data test set calibration cart & mobile equipment The Model 9404 is a mobile calibration cart based on the Mensor ADTS and is designed to test and calibrate air data computers, altimeters, airspeed indicators and other avionics type pressure devices. Internal to the cart is a dry vacuum pump and compressor capable of simulating altitudes up to 60,000 feet and sub-sonic airspeeds. Although not designed for totally open air environments, this unit can easily be moved from one aircraft to another in a hanger type environment. calibration cart with stainless steel surfaces The Model 9405 has...

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Custom Systems-11

Bench or Desktop Equipment In addition to rack and cart based systems, Mensor also provides custom engineered solutions for a wide variety of pressure measurement, calibration measurement and calibration applications. Applications have included stand-alone vacuum pump compressor sets, large volume controllers, multi-channel high speed pressure controllers, remote pressure monitoring equipment, multiple digital pressure gauges mounted in a portable case complete with external quick connects for pressure input and output, medical device calibration carts and pressure booster assemblies. transmitter...

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Custom Systems-12

industrial test bench The Model 9446 custom designed pressure calibration/test bench is suitable for powering, testing and calibrating transmitters, solenoids, temperature and other electronic and pneumatic devices. The system can be configured on a 72 inch wide by 30 inch deep work bench with a 1.75” butcher block or phenolic work surface. The left and right legs of the bench can include a combination of straight legs with height adjusters or casters, drawer sets or cabinet suitable for larger equipment like vacuum pumps or temperature baths. The standard system will accept a maximum input pressure...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.