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MECAPLEX Overview 2021

MECAPLEX Overview 2021
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MECAPLEX Overview 2021

Product catalog summary
Overview
The document outlines the capabilities and product offerings of a company specializing in glass and glazing solutions for various sectors, including exterior and interior applications, automotive and aerospace industries, and technical glass.

Exterior Applications
Includes windows, facade and roof glazing, safety and fire protection, and mirroring and non-reflective solutions.

Interior Applications
Covers showers and baths, stairs and floors, balustrades and rails, doors and room-dividing solutions, kitchen glass applications, and furniture.

Automotive and Aerospace
Products for cars, trains, and aircraft, focusing on cockpit and cabin glazing, light covers, and materials like acrylic, polycarbonate, and glass.

Technical Glass
Includes non-reflective glass, displays, switches, household appliances, and medical and lab technologies.

Company Background
Founded in 1948, the company employs 125 people and operates in four countries. It is one of two aero companies in the GT group, providing quality products for the aeronautical and automotive industries.

Design and Development
The company offers design, development, and analysis services, including turnkey systems, customer-specific production, repair, and overhaul.

Project Examples
  • Hurkus: Development of a pressurized cabin for training aircraft, including system definition, CAD design, structural load analysis, bird strike testing, and certification.
  • AW-109: Development of windscreens with stretched acrylic, structural strain analysis, bird impact testing, and system certification.
  • Falcon 7X: Light covers using cast acrylic glass and polycarbonate with carbon fiber frames.
  • SKYe SH09: Full door/window system with integrated composite and acrylic doors.
  • FA-18: Full glazing system design and manufacture, including FEM analysis and certification testing.


Capabilities
The company offers professional project management, glazing system design, composite parts design and manufacturing, and coating development. It is certified by aeronautic industry leaders.
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Catalog excerpts

MECAPLEX Overview 2021-2

Windows Facade and roof glazing Safety and fire protection Mirroring and nonreflecting Auto & Aero Technical Glass Showers & baths Stairs & floors Balustrades & rails Doors & room-dividing Kitchen glass applications  Furniture Non reflective glass Displays Switches Househol

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MECAPLEX Overview 2021-4

 Founded 1948  125 GT employees  Quality products for the aeronautical and automotive industries  One of two aero companies in GT group  4 co

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MECAPLEX Overview 2021-5

 Cockpit and cabin glazing, light covers  Acrylic, polycarbonate and glass  Business jets, military jets, helicopters, trainers, gliders Design, development and analysis Turnkey systems Customer-specific production

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MECAPLEX Overview 2021-10

Transparency and frame design Bird impact simulation and test Ejection compatibility modelling Stress and deformation modelling Latching, pressure seal and lifting mechanism design

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MECAPLEX Overview 2021-11

Windshield in stretched acrylic Front canopy in cast acrylic

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MECAPLEX Overview 2021-12

Development of the pressurized cabin for training aircraft System definition CAD design of selected parts Analyses of structural loads and bird impact fitness Bird strike test Certification of the system compliance with FAR-23 System

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MECAPLEX Overview 2021-13

Example: AW-109  Development of windscreens for the A-109SP with stretched acrylic  Determine the structure  CAD design of the parts  Analyses of structural strain & bird strike  Bird impact test  System certification to JAR-27 

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MECAPLEX Overview 2021-14

Example: Falcon 7X light covers  Transparency: 2 x cast acrylic glass + polycarbonate, 3 mm, colorless  Frame: Carbon fiber fabric Carbon fiber composite

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MECAPLEX Overview 2021-15

General Aviation Landing Light Lense Frames Helicopter / Assemblies Frame Systems

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MECAPLEX Overview 2021-16

Example: SKYe SH09  Full door/window system  All doors (pilot, sliding passenger/ cargo) manufactured as integrated composite and acrylic  Direct assembly on customer requ

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MECAPLEX Overview 2021-17

Example: FA-18 vertical stabiliser

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MECAPLEX Overview 2021-18

 Professional project management  Full glazing system design, development and manufacture  Company owned tooling  FEM analysis and certification testing  Weight-optimized glazing/composite combinations  Product customisation  Composite parts design and manufacturing  Organic and inorganic coating development capability  Certified by Aeronautic I

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