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Valves-Fittings-and-Tubings

Valves-Fittings-and-Tubings
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Valves-Fittings-and-Tubings

Product catalog summary
Overview: The document provides comprehensive technical specifications and product information for high-pressure valves, fittings, and related components manufactured by MAXIMATOR GmbH. It covers various pressure ranges and applications, including medium, high, and ultra-high pressure systems, emphasizing safety, reliability, and traceability.
Pressure Categories: The document categorizes products based on pressure capabilities:
  • Pipe Valves: Up to 15,200 psi (1,050 bar)
  • Medium Pressure: Up to 22,500 psi (1,550 bar)
  • High Pressure: Up to 65,000 psi (4,500 bar)
  • Ultra High Pressure: Up to 152,000 psi (10,500 bar)
Product Offerings: MAXIMATOR offers a range of products including:
  • Valves: Needle valves, ball valves, and valve actuators for various pressure levels.
  • Fittings and Tubing: Designed for different pressure categories, with anti-vibration and safety assemblies.
  • Adapters and Couplings: For connecting different sizes and types of connections.
  • Tools and Accessories: Includes coning and threading tools, pressure gauges, and installation instructions.
Technical Specifications: Valves and fittings feature non-rotating stems, replaceable seats, and various sealing options to ensure durability and performance. Components are manufactured under a certified quality management system (DIN EN ISO 9001).
Applications: Suitable for use in the oil and gas industry, chemical and petrochemical sectors, water-jet cutting, power systems, and test bench manufacturing.
Customization and Services: MAXIMATOR offers customized solutions and services such as pressure testing and component autofrettage, along with installation and maintenance services.
Quality and Traceability: All products are marked with relevant data for traceability, including type, order code, maximum working pressure, and material batch number.
Catalog Part Number Generator: A guide is provided for generating part numbers based on pressure, component type, connection size, and other specifications.
Materials and Design: Valves use PTFE and carbon packing with metal back-up rings for reliable sealing. Non-rotating stems prevent galling, and materials for stem sleeves and packing glands are chosen for optimal thread cycle life and reduced handle torque.
Pressure Ratings: Various pressure ratings are listed for different valve types, including medium pressure (15,200 psi), high pressure (22,500 psi), and ultra-high pressure (65,000 psi). Ball valves are rated up to 21,000 psi.
Technical Information: Detailed tables with dimensions, connection types, and pressure ratings for various valve and fitting configurations are included. Guidelines for sealing NPT threads using PTFE tape or paste are provided, with recommendations to limit assembly cycles to maintain seal quality.
Recommendations: Use PTFE tape for sealing pipe connections and follow the sealant manufacturer's instructions when using anaerobic sealants. Consult Maximator representatives for repair kits and valve bodies.
Valve Specifications: Specifications for 2-way straight and angle valves, including dimensions and pressure ratings, are outlined. Vee and Regulating stems are highlighted, with options for extreme temperature applications.
Materials and Construction: Valves and fittings are primarily constructed from 318 Duplex stainless steel, with some components using 316L stainless steel. Material selection is emphasized for specific applications, such as hydrogen service.
Fittings and Accessories: Various fittings, including elbows, tees, crosses, and couplings, are detailed, all designed for high-pressure applications. Anti-vibration and safety head assemblies provide over-pressure protection.
Check Valves: O-Ring and Ball Check Valves are designed for directional flow control and tight shut-off, requiring regular inspection of O-Rings.
Tubing and Nipples: High-pressure tubing and coned and threaded nipples are available, with specifications for different lengths and materials. Guidelines for pressure and temperature ratings are provided.
Ordering Information: Catalog numbers and options for ordering various valve configurations are included, emphasizing the importance of selecting the correct components for specific applications.
General Terms: All technical and dimensional information is subject to change, and general terms and conditions of sale apply, including limitations of liability.
Anti-Vibration Collet Gland Assembly: Designed for applications with extreme mechanical vibrations or shock, these assemblies support tubing at full cross-section, reducing stress on threaded areas.
Line Filters: Dual-Disc and Cup-Type Line Filters are used to filter process fluids in high-pressure systems, withstanding pressure surges and rated for temperatures from -423°F to 660°F.
Safety Head Assembly: Provides over-pressure protection for high-pressure systems, designed to be used with specific rupture discs.
Rupture Discs: Designed for use with safety head assemblies, these discs provide pressure relief and are made from stainless steel.
Pneumatic and Electric Actuators: Designed for 2-way & 3-way ball valves for remote operation, available in various configurations and materials for corrosion resistance.
High Pressure Valves for Sour Gas Applications: Designed for oil and gas service with H2S presence, ensuring safety and compliance with industry standards.
Special Check Valve Designs: For critical fluids or heavy-duty applications, featuring superior sealing capabilities and improved spring guides.
Compact Air Actuated Needle Valves: Ideal for process automation, pressure control, or safety devices in high-pressure test and production systems.
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Catalog excerpts

Valves-Fittings-and-Tubings-1

Pipe Valves Products for Sour Gas Applications to 22,500 psi (1,550 bar) Medium Pressure High Pressure Ultra High Pressure Tools Valve Actuators Technical Information Ball Valves Customized Solutions » Valves • Fittings • Tubing up to 10.500 bar High Pressure Technology • Testing Equipment Hydraulics • Pneu

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Valves-Fittings-and-Tubings-2

Pipe Valves Products for Sour Gas Applications Medium Pressure High Pressure Ultra High Pressure Valve Actuators Technical Information Ball Valves Customized Solutions Valve cross sections Based on decades of experience in the field of high pressure technology MAXIMATOR manufactures valves and fittings for the oil and gas industry, chemical and petrochemical industry, water-jet cutting, power systems and test bench manufacture. Gland with packing of copper aluminium alloy for smooth running Slide disc of high-tensile slide material Sealing packing of back-up rings (PEEK) and seal rings (PTFE and...

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Valves-Fittings-and-Tubings-3

State-of-the-art technical know-how based on German engineering, successful system developer and experienced specialist - MAXIMATOR GmbH is a leading supplier of high pressure and testing technology, hydraulic and pneumatic equipments. Qualified and motivated company members are developing, designing, manufacturing and marketing products internationally which are worldwide employed in process technology plants. At its headquarter in Nordhausen MAXIMATOR GmbH develops, designs and manufactures high pressure equipment. In our purposefully-built development and service centre in Nordhausen MAXIMATOR...

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Valves-Fittings-and-Tubings-4

Pipe Valves Products for Sour Gas Applications Medium Pressure High Pressure Ultra High Pressure Valve Actuators Technical Information Ball Valves Customized Solutions Valves, Fittings and Tubing MAXIMATOR has been designing and manufactaring high pressure equipment for more than thirty years and has a worldwide reputation for quality and reliability, backed by one of the best service organizations in the industry. Pipe Valves and Fittings to 15,200 psi (1,050 bar) MAXIMATOR offers a complete line of pipe fittings, pipe hex nipples, pipe check valves and pipe line filters. All pipe valves use the...

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Valves-Fittings-and-Tubings-5

Pipe Valves and Fittings Components Pressures to 15,200 psi (1,050 bar) Pipe Valves, Pipe Fittings, Pipe Hex Nipples, Pipe Check Valves, Pipe Line Filters Valves, Fittings, Anti-Vibration Collet Gland Assemblies, Tubing, Coned and Threaded Nipples, Check Valves, Line Filters, Angle Filters, Safety Head Assemblies, Rupture Discs Valves, Fittings, Anti-Vibration Collet Gland Assemblies, Tubing, Coned and Threaded Nipples, Check Valves, Line Filters, Angle Filters, Safety Head Assemblies, Rupture Discs Valves, Fittings, Tubing, Coned and Threaded Nipples Air to Close (normally open), Air to Open...

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Pressure Component Type Orifice Diameter Connection “A” (only required on ball valves) Size Type 15 = 15,200 psi (1,050 bar) A = Adapter (male / female) 3 = 3/16“ diameter 2 = 1/8” B = BSP Pipe 21 = 22,500 psi (1,550 bar) AF = Angle Filter 4 = 1/4“ diameter 4 = 1/4” P = NPT Pipe 22 = 22,500 psi (1,550 bar) AVA = Anti-Vibration Collet Gland Assembly 6 = 3/8“ diameter 5 = 5/16” M = Medium Pressure 30 = 30,000 psi (2,070 bar) B2 = 2-Way Ball Valve 8 = 1/2“ diameter 6 = 3/8” H = High Pressure 36 = 36,000 psi (2,500 bar) B3D = 3-Way Diverter Ball Valve (90°) 8 = 1/2” U = Ultra High Pressure 43 = 43,000...

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Stem Type (only required on needle valves) Body Pattern (only required on needle valves) Connection “B” Size Type Options CD 00 = Vee Stem one piece rotating 1 = Two-way straight 01 = Regulating Stem one piece rotating 2 = Two-way angle 07 = Vee Stem non rotating 3 = Three-way, two on pressure 08 = Regulating Stem non rotating 4 = Three-way, one on pressure 80 = Vee Stem one piece rotating / 5 = Three-way, two stem manifold replaceable seat 81 = Regulating Stem one piece rotating / replaceable seat 87 = Vee Stem with replaceable seat non 88 = Regulating Stem w / replaceable If different from...

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Pipe Valves Products for Sour Gas Applications Medium Pressure High Pressure Ultra High Pressure Valve Actuators Technical Information Ball Valves Customized Solutions Pipe Valves, Fittings and Nipples MAXIMATOR has been designing and manufacturing high pressure equipment for more than thirty years and has a worldwide reputation for quality and reliability, backed by one of the best service organizations in the industry. Pipe Valves, Fittings and Nipple feature: • Rising stem design. • 316 L (1.4404) wetted parts and 17-4 PH Stem for excellent corrosion resistance. • Metal-to-metal seating achieves...

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Valves-Fittings-and-Tubings-9

Ordering Information Typical catalog number: 15V4B071 Pipe valves Maximator Pipe valves with metal to metal seats have a high level of safety and reliability under adverse operating conditions. These valves may be used both with gases and liquids. Traceability is ensured through extensively documented data (batch number, maximum pressure, material number, type designation). Valve Series Thread Size Stem Type 4P - 1/4” NPT 08 - non-rotating REGULATING stem* Body Pattern Options for Pipe Valves Special Designs for Extreme Temperatures Standard valves are supplied with Teflon / Carbon packing and...

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Valves-Fittings-and-Tubings-10

G - Panel mounting screw thread size 10-24 UNC (screw included). All dimensions are for reference only and are subject to change. All technical and dimensional information subject to change. All general Terms and Conditions of sale, including limitations of our liability, apply to all products and services sold. 3999.1946 | 09/2019 Customized Solutions Technical Information Products for Sour Gas Applications Ball Valves Valve Actuators Ultra High Pressure High Pressure Medium Pressure Valve Block Panel ThickHole ness Pipe Valves Stem Type Catalog Number Valve Pattern

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Maximator Pipe Fittings are designed for liquid and gas applications. The P Series Fittings are available from 1/4” to 1”NPT to 15,200 psi (1,050 bar). NPT threads must be sealed using a high quality PTFE tape and/or paste product. Sealing performance may vary based on many factors such as pressure, temperature, media, thread quality, thread material, proper thread engagement and proper use of thread sealant. MAXIMATOR recommends to limit the number of times an NPT fitting is assembled and disassembled because thread deformation during assembly will result in deteriorating seal quality over time....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.