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High-Pressure-Pumps

High-Pressure-Pumps
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High-Pressure-Pumps

Product catalog summary
Overview: This document serves as a comprehensive guide on Maximator's air-driven high-pressure pumps, which can achieve pressures up to 7,000 bar (101,000 psi). It includes information on various pump series, their applications, specifications, and operational guidelines.
1. General Information: Maximator is a leader in high-pressure technology, offering products like air-driven liquid pumps, air amplifiers, and gas boosters. Their products meet ISO 9001 and other international standards, ensuring quality and safety.
2. Pump Series and Applications: The document details pump series such as MO, S, M, G, MSF, GSF, GX, and DPD, each tailored for specific applications and pressure ranges. These pumps are used in industries like oil hydraulics, chemical, and offshore, and are compatible with various media including oil and water.
3. Technical Specifications: Key parameters for selecting a pump include operating pressure, pump capacity, air drive pressure, medium type, and temperature. Guidelines are provided for choosing the appropriate pump model based on these factors.
4. Installation and Operation: Maximator pumps can be installed in any position, though horizontal installation is recommended for seal longevity. The document provides instructions for connections, initial operation, pressure build-up, and maintenance.
5. Maintenance and Safety: The pumps require minimal maintenance due to their reliable design. Safety measures include using protective gear to reduce noise and air contamination. Air quality requirements and recommended hydraulic oils are specified for optimal performance.
6. Accessories and Additional Products: Maximator offers accessories and additional products, including high-pressure technology and testing equipment, to complement their pump systems.
7. Detailed Pump Specifications: The document provides specifications for various pump series, including MO, S, M, G, MSF, GSF, GX, and DPD. Each series has unique features such as single or double-acting designs, varying air drive pistons, and specific material constructions.
8. Key Features and Applications: High-pressure pumps are suitable for explosion-proof areas, chemical and offshore industries, and general mechanical engineering. They are designed for tasks like testing pipelines and actuating subsea valves.
9. Pump Selection Process: The document outlines a process for selecting pumps based on operating pressure and capacity, using diagrams and capacity tables.
10. Media Compatibility Guide: This section provides a guide on the compatibility of different seal materials with various media, specifying temperature ranges and compatible chemicals.
11. Accessories and Additional Products: Maximator offers a range of accessories, including air control units, safety valves, and pressure gauges, as well as hydraulic and pneumatic products for various industries.
12. Contact Information: Maximator GmbH is based in Nordhausen, Germany, with contact details provided for further inquiries and international partners available for global assistance.
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Catalog excerpts

High-Pressure-Pumps-1

M a x i m u m P r e s s u r e. High Pressure Technology • Testing Equipment Hydraulics • Pneumatics » Air driven high pressure pumps up to 7,000 bar (101,000 psi

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High-Pressure-Pumps-2

Content Content: Page: MAXIMATOR worldwide, the Maximator-Concept 2 – 3 General Information, Pump selection 4 – 5 Fields of application of hydraulic pumps, Pump range overview 6 – 7 Pumps for oil or oil-water emulsion up to 1,000 bar (14,500 psi) – MO Series 8 – 9 – S Series Pumps for water, oil or oil-water emulsion up to 7,000 bar (101,000 psi) – M Series Pumps for the chemical and offshore industries and special fluids up to 3,000 bar (43,500 psi) – MSF Series Pump selection, pump capacity tables Media compatibily guide Additional products, Hydraulics and pneumatics Additional products, High-pressure...

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High-Pressure-Pumps-3

Maximator high-pressure pumps can be used for many technical applications in engineering and industry - even in explosion-proof areas. They generate pressure using oil, water or special fluids in a reliable, cost-effective way. The pumps are based on the design principle of an oscillating pressure intensifies so that pumping continues when the pressure drops. The pumps are driven with compressed air at 1 to 10 bar. The pump technology executes all the steps for pressure build-up automatically: • Automatic cycling of 4/2-way valve (spool cycling valve) by means of air pulses from the pilot valve...

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High-Pressure-Pumps-4

General information The series and its functions Maximator pumps offer the right solution for every application. They are suitable for different or stepped flow rates as well as for different maximum allowable operating pressures. The models are available in six different sizes: M, S, G, GX, GPD and DPD. The pressure ratio of the pump (surface ratio between the air drive piston and the high-pressure piston) can be seen from the type designation of the pump in question. The G35, for example, has a pressure ratio (i) of 1:40 and achieves a maximum operating pressure (pB) of 240 bar at an air drive...

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High-Pressure-Pumps-5

General information for pump operation Pump installation Maximator pumps can always be operated in any position, although the horizontal position is effective in preserving the seals. For faultfree operation, the devices should be lined with fittings and tubings which are suitable for the desired pressure range. The connection sizes should never be reduced. Drive air In order to ensure optimal durability for the seal and guide elements, the drive air should meet the specifications of quality grades from 3 to 4 (solids/ water / oil): Air quality in accordance with ISO 8573-1 Specification The...

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High-Pressure-Pumps-6

• Lifting and clamping: Hydraulic systems for lifting and shifting loads, lifting tables, aircraft jacking • Hydraulic applications: Clamping devices, punching and pin presses, chucks, actuation of cylinders • Presses: cold isostatic presses, filter presses, hydraulic presses, pressure generation for presses and press overload protection • Tooling and Tightening: actuating cropping, crimping, cable shears and pipe bending tools, roller tensioning and torque wrenches • Testing: tensile test machines and pressure testing • Lubrication systems Their compact, light construction as well as their numerous...

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High-Pressure-Pumps-7

Pumps for the chemical and offshore industries up to 3,000 bar (43,500 psi) • Injection of inhibitors such as methanol and glycol in wells • Aviation and Automotive Testing: brake fluid, skydrol, transmission fluid and power steering fluid • Pipeline testing • Charging hydraulic accumulators • Actuation of subsea valves • Water jet cutting (for intermittent operation) • Pressure generation for Mandrel Extraction Machines DPD pumps are large, double-acting pumps with high pump capacities working at high operating pressures of up to 2,100 bar (30,450 psi). With their configuration of distance piece,...

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High-Pressure-Pumps-8

Maximator pumps of the MO series are available in single- or double-acting design with one air drive piston. They are suitable for use in zone 1, category 2G/2D IIC TX explosion-proof areas (temperature class depending on medium temperature). MO-Pumps » Single-acting » With one air drive piston » Operating pressures of up to 1,000 bar (14,500 psi) The light and robust MO pumps are available with a very large variety of pressure ratios. They are ideal for use as portable pump units. • Material: Pump heads made of cast iron, pistons made of tool steel and seal made of polyurethane Options for MO...

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High-Pressure-Pumps-9

MO...D-Pumps » Double-acting » With one air drive piston » Operating pressures of up to 1,000 bar (14,500 psi) The MO...D pumps run with lower pulsation than the single-acting MO pumps and achieve an approx. 50% higher pump capacity. • Standard pumps with side inlet only • Special connections, e.g. with NPT thread • Air control unit for MO(D) pumps, consisting of a filter/pressure regulator combination, control pressure gauge and shut-off valve Order code: MO37(D) with C1 Other options available on request. Type Pressure Displ. Volume ** Outlet pressure *** Flow Connections Dimensions Weight...

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High-Pressure-Pumps-10

Maximator pumps of the S series are available in single- or double-acting design with one air drive piston. They are suitable for use in zone 1, category 2G/2D IIB TX explosion-proof areas (temperature class depending on medium temperature). • Special connections, e.g. with NPT thread S-Pumps » Single-acting » With one air drive piston » Operating pressures of up to 1,000 bar (14,500 psi) The light and compact S pumps can be used with units for steady operation and in mobile applications. They already start at an air drive pressure of 1 bar (14.5 psi) and can be used for precision work. • Material:...

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High-Pressure-Pumps-11

• Air control unit for S pumps, consisting of a filter/pressure regulator combina tion, control pressure gauge and shutoff valve Order code: S35(D) with C1.5 » Double-acting » With one air drive piston » Operating pressures of up to 1,000 bar (14,500 psi) The S...D pumps run with lower pulsation than the single-acting S pumps and achieve an approx. 50% higher pump capacity. • Connection for direct pilot valve air for switching the pump on and off via solenoid valves with small nominal size Other options available on request. Dimensions Weight Type Pressure Displ. Volume ** Outlet pressure ***...

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