BRUSH® 1915

BRUSH® 1915

BRUSH® 1915

Product catalog summary
Overview: Brush 1915 is a heat-treatable leaded copper alloy designed for automatic screw machines and cold forming applications. It offers high strength, good machinability, conductivity, excellent surface finish, and microstructural consistency, making it suitable for electrical contacts, connector pins, and sockets.
Chemical Composition: The alloy consists of Nickel (0.8-1.2%), Lead (0.5-1.0%), Phosphorus (0.15-0.35%), with the balance being Copper.
Physical Properties: The density is 0.320 lb/in3 (8.88 g/cm3). It has a coefficient of thermal expansion of 9.8 x 10-6 °F-1 (17.7 x 10-6 °C-1), thermal conductivity of 120 BTU/ft hr °F (210 W/m °C), and electrical conductivity of 50% IACS (29 x 106 S/m).
Mechanical Properties: Brush 1915 is available in various tempers: Annealed (A), Precipitation-hardened (AT), Hard (H), and Heat Treated (HT). Each temper offers different ranges of tensile strength, yield strength, and elongation, suitable for specific applications.
Heat Treatment: The recommended cycle is 700°F for 3½ hours. Additional information is available from Materion.
Machining: The lead content aids in chip control during machining, making it ideal for automatic machining. High-speed steel and carbide tools are recommended.
Availability: Brush 1915 is available in rod or wire, with diameters from 0.030” to 0.625”. Diameter tolerances are closely maintained, and custom shapes are available upon request.
Rod and Wire Tolerances: Detailed tolerances are provided for both rod and wire, adhering to ASTM B249 and B250 standards.
Technical Assistance: For more information, Materion Performance Alloys offers customer technical service.
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Catalog excerpts

BRUSH® 1915-1

DATA SHEETRd)HS COMPLIANT Brush® 1915 Rod and Wire... The Machinable Copper Nickel Alloy Brush 1915 is a heat-treatable leaded copper alloy engineered specifically for automatic screw machines and cold forming applications. With a machinability index of 70, Brush 1915 also provides high strength, good machinability, good conductivity, excellent surface finish, close diameter control, and microstructural consistency. The properties of Brush 1915 make it an ideal material for machined or formed electrical contacts, connector pins and sockets. Chemical Composition (Weight %) Annealed Temper (A) is the softest form available for applications where maximum formability is required. Precipitation-hardened (AT) properties are obtained by heat treatment, performed by the customer, after forming. Materion Performance Alloys MATERION CORPORATION AD0001_0615 6070 Parkland Boulevard www.materion.com Brush 1915® is a Registered Trademark of Materion Brush Inc. Mayfield Heights, OH 44124 USA © 2013 Materion Brush Inc. phone: 216.486.4200 fax: 216.383.4005 email: [email protected]

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BRUSH® 1915-2

Hard Temper (H) is cold worked to increase strength; however, formability is decreased. H temper material can also be heat treated to obtain peak (HT) properties after forming. H tempers are commonly used for cold-heading operations. Heat Treated Temper (HT) provides maximum properties after heat treatment. H temper product can be heat treated by the user to obtain HT properties. Mill hardened HT material can be purchased from Materion and is generally the most cost effective temper. Heat Treatment The recommended heat treatment cycle for Brush 1915 is 700°F for 3/2 hours. Additional heat treatment...

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