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LIMESS Messtechnik & Software GmbH

LIMESS Messtechnik & Software GmbH

LIMESS Messtechnik & Software GmbH

Product catalog summary
Overview
The document describes the Digital Image Correlation (DIC) technology developed by LIMESS Messtechnik & Software GmbH. This technique uses stereoscopic principles with two cameras to measure objects' contour, displacement, and strain in a contactless and full-field manner.

Applications
  • Material Testing: Includes tensile, shear, and bending tests for various materials such as biomedical, polymer, composite, and metal.
  • Component Testing: Used in automotive and aerospace sectors, including passenger airbag tests and CFRP panel compression tests.
  • Dynamic Tests: Applicable in crash tests, pedestrian safety tests, and airbag cover optimization.

Features
  • 3D full-field measurement of deformation, strain, displacement, and geometry.
  • Large range of field of view from 1mm² to over 100m².
  • Powerful export capabilities for CAD or further post-processing.
  • Fast setup and short preparation time.
  • Capability to measure static or dynamic events.
  • Comparison to Finite Element Analysis (FEA) data.
  • High accuracy and flexible measurement.

Technical Specifications
  • Measurement field sizes range from 1mm² to over 100m².
  • Precision for displacement is 0.01 Pixel (1μm at 1MPixel camera and 100mm AOI width).
  • Precision for strain is 200 μstrains (0.02%).
  • Camera resolution ranges from 0.3 MPixel to 16 MPixel.
  • Frame rates range from 10 fps to 750,000 fps with high-speed cameras.

Key Observations
  • Unexpected strain-compression behavior was observed in tests, such as crack lines showing compression instead of expected tension behavior.
  • Out-of-plane deformation and strain gradients are determined during loading, with data extraction and comparison to FEA data.
See more

Catalog excerpts

LIMESS Messtechnik & Software GmbH-1

Based on a digital image correlation technique and the stereoscopic principle of the setup with two cameras objects contour, displacement and strain is measured, contactless and full field. Material- and stability tests, determination of material parameters, component tests, usage in tension test machines, validation of FEM calculations, exploration of cracks, measurements at airplane components (A380, static and dynamic), dynamic tests like crash tests, pedestrian safety tests and airbag cover optimization. Features 0 3d full field measurement of deformation , stain, displacement and geometry 0 Large range of field of view (from 1mm2 to > 100m2) 0 Powerful export for CAD or further posprocessing 0 Fast setup and short preparation time 0 Measurement of static or dynamic events 0 Comparison to FEA- Data 0 High accuracy & flexible measurement Applications Material Testing I. Tensile Test / Shear Test Biomedical, Polymer, Composite, Metal [The image shows the test setup and results for 3D image correlation measurements on a bone sample.]

 Open the catalog to page 1
LIMESS Messtechnik & Software GmbH-2

LIMESS Messtechnik & Software GmbH Component Testing Automotive Passenger Airbag Test CFRP Panel compressions Test • Optimization of crack lines & airbag folding • Two high-Speed cameras (5000 fps) used for capturing images at full resolution (1 MPixel) | Result Unexpected strain-compression behavior: Crack line shows compression and not expected tension behavior (upper right image) II. Structure loaded with 600KN Complex bending behavior measure Bending Test Sample wind engine blade [Blade length 20m; AOI width 10m Natural structure of blade used for DIC

 Open the catalog to page 2
LIMESS Messtechnik & Software GmbH-3

Gear wheel measurement Area of interest 5 mm2 Determination of strain gradients while loading Exploration of out-of-plane behavior Detection of area of highest strain Extraction of data and comparison to FEA data Measurement field sizes: 1mm2 until >100m2 Precision for displacement: 0,01 Pixel (1pm @ IMPixel camera and 100mm AOI width) Precision for strain: 200 pstrains (=0.02%) Camera resolution: 0,3 MPixel until 16 MPixel Frame rates: 10 fps until 750.000 fps (with high speed cameras)

 Open the catalog to page 3

All LIMESS catalogs and technical brochures

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  2. Q400

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