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LARGE SIZE BALL & ROLLER BEARINGS

LARGE SIZE BALL & ROLLER BEARINGS
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LARGE SIZE BALL & ROLLER BEARINGS

Product catalog summary
Overview: This document is a comprehensive catalogue for large size ball and roller bearings, providing detailed technical data, specifications, and guidelines for selection and maintenance. It includes various types of bearings such as deep groove ball, angular contact ball, cylindrical roller, tapered roller, spherical roller, and thrust ball bearings.
Specifications: The catalogue outlines specifications for different bearing types, including single-row, double-row, and four-row configurations. It provides information on bearing dimensions, tolerances, fits, and internal clearance. The document also includes tables for bearing service life, dynamic load ratings, and temperature coefficients.
Procedures: Detailed procedures for calculating bearing service life and dynamic load ratings are provided. The document explains the concept of basic rating life and modified rating life, considering factors such as lubrication, temperature, and material properties.
Standards and Norms: The catalogue adheres to ISO standards, specifically ISO 281/1990 and ISO 281:2007, for dynamic load ratings and rating life calculations. It also references JIS B 1518:2013 for conformity with international standards.
Recommendations: Recommendations are given for selecting the appropriate bearing type and size based on application requirements. The document emphasizes the importance of proper mounting methods and lubrication to minimize bearing failures.
Additional Products: The catalogue includes supplementary tables for special-purpose bearings, such as those used in continuous casting machines, tunnel-boring machines, and wind turbine generators. It also provides conversion tables for units, steel hardness, and viscosity.
Critical Information: Key parameters such as basic dynamic load ratings, temperature coefficients, and life modification factors are highlighted. The document stresses the need for dimension stabilizing treatment for bearings operating at high temperatures.
Life Modification Factor (aISO): The aISO factor is calculated using specific equations and diagrams for different bearing types, considering reliability, fatigue load limit, lubrication contamination, and special operating conditions. The practical limit for aISO is set to be less than or equal to 50.
Fatigue Load Limit (Cu): This section discusses the fatigue load limit for bearings made from regulated steel materials or alloy steel. The fatigue stress limit is approximately 1.5 GPa for high-quality materials.
Contamination Factor (ec): The contamination factor accounts for the impact of solid particles in the lubricant, which can cause indentations and stress increases, reducing bearing life.
Viscosity Ratio (κ): The viscosity ratio κ is crucial for maintaining an oil film on the roller contact surface. The document specifies that κ values greater than 4 or less than 0.1 are not applicable.
Load Calculations: The document explains how to calculate loads affecting bearings, including dynamic equivalent loads and static equivalent loads.
Basic Static Load Rating: This section defines the basic static load rating, which is the static load that corresponds to a specific contact stress at the contact center between the raceway and rolling elements.
Bearing Fits: The document outlines the recommended fits for different types of bearings based on load types and applications. It specifies the tolerance ranges for shaft and housing diameters.
Shaft and Housing Fits: The document provides detailed tables for recommended shaft and housing fits for both metric and inch series bearings.
Thrust Bearings: Recommendations for thrust bearings are provided, focusing on central axial loads and combined loads.
Rolling Mill Roll Neck Bearings: Special considerations are given for roll neck bearings used in rolling mills.
Bearing Internal Clearance: The document explains the concept of bearing internal clearance, including radial and axial internal clearance.
Lubrication: Lubrication is crucial for bearing performance, influencing bearing life significantly. The document discusses the functions of lubrication, types of lubrication methods, and their applications.
Grease Lubrication: Advantages include no need for frequent replenishment and simple sealing devices.
Oil Lubrication: Suitable for high-speed and high-temperature conditions.
Comparison of Grease and Oil Lubrication: The document provides a comparison table highlighting differences in sealing devices, lubricating ability, rotation speed, replacement, life of lubricant, cooling effect, and filtration of dirt.
Additional Considerations: Temperature correction is necessary when operating temperatures exceed 70°C.
Base Oil: Mineral oil is commonly used as the base oil for grease. For specific performance requirements, synthetic oils are used.
Thickener: Greases typically use metallic soap bases like lithium, sodium, or calcium as thickeners.
Characteristics of Greases: Lithium grease is superior in heat and water resistance and mechanical stability.
Lubricating Oil: Bearings typically use highly refined mineral oils with superior oxidation stability and rust-preventive effects.
Bearing Materials: Bearing materials include high carbon chromium steel, case carburizing steel, and others for special applications.
Materials for Cages: The choice of materials for cages is crucial for the performance and reliability of rolling bearings.
Failure Characteristics and Countermeasures: Common failures include flaking on bearing raceway surfaces due to excessive axial load, improper chock fixing, or corrosion.
Bearing Failures and Causes: The document provides a detailed analysis of bearing failures, their causes, and countermeasures.
Deep Groove Ball Bearings: Suitable for high-speed operations with low vibration.
Load Ratings: Dynamic and static equivalent radial loads are calculated using specified formulas.
Recommendations: Regular maintenance and inspection of seals and lubrication systems to prevent ingress of foreign materials and moisture.
Angular Contact Ball Bearings: The document provides technical specifications and calculations for single-row and double-row angular contact ball bearings.
Spherical Roller Bearings: The document provides detailed specifications and guidelines for spherical roller bearings and single direction thrust ball bearings.
Tapered Roller Thrust Bearings: The document provides detailed technical specifications and guidelines for tapered roller thrust bearings.
Continuous Casting Machines and Multi-Roll Mills: The document provides detailed specifications and design information for bearings used in continuous casting machines and multi-roll mills.
Contact Information: The document provides contact information for various offices of KOYO and JTEKT corporations across the globe.
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Catalog excerpts

LARGE SIZE BALL & ROLLER BEARINGS-1

LARGE SIZE BALL & ROLLER BEARINGS LARGE SIZE BALL & ROLLER BEARINGS General Bearings LARGE SIZE BALL & ROLLER BEARINGS

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1 Selection of bearing dimensions ⋅⋅⋅ 4 3 Bearing fits ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 35 2 Bearing tolerances ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 17 4 Internal clearance ⋅⋅⋅⋅⋅⋅⋅⋅ 47 7 Examples of failures ⋅⋅⋅⋅ 70 6 Bearing materials ⋅⋅⋅⋅⋅⋅⋅⋅ 66 Technical data Deep groove ball Angular contact ball Cylindrical roller Tapered bore Full complement cylindrical roller inch series TDIS (For axial support) TDIT (Tapered bore) T⋅⋅⋅, THR⋅⋅⋅ 2THR⋅⋅⋅ For screw down spindle THR⋅⋅⋅X For screw down spindle Bearing specification tables Tapered roller bearings Spherical roller bearings Thrust ball bearings Tapered roller thrust bearings...

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Koyo. LARGE SIZE BALL & ROLLER BEARINGS

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Publication of LARGE SIZE BALL & ROLLER BEARINGS We are pleased to offer you this newly issued Koyo large size rolling bearing catalogue. The conventional large size rolling bearing catalogue has been thoroughly revised. This catalogue includes information such as the latest bearing types, bearing numbers, and technical data. We are confident that this catalogue will help every people engaged in design and maintenance of machinery. ( Wide series cylindrical roller bearings .. 174 ( Spherical thrust roller bearings ... 424 ( Cylindrical roller bearings for the This catalogue also shows bearings...

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1. Selection of bearing dimensions 1-1 Bearing service life When bearings rotate under load, material flakes from the surfaces of inner and outer rings or rolling elements by fatigue arising from repeated contact stress. This phenomenon is called flaking. The total number of bearing rotations until flaking occurs is regarded as the bearing "(fatigue) service life". "(Fatigue) service life" differs greatly depending upon bearing structures, dimensions, materials, and processing methods. Since this phenomenon results from fatigue distribution in bearing materials themselves, differences in bearing...

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1-2-3 Correction of basic dynamic load rating for high temperature use and dimension stabilizing treatment In high temperature operation, bearing material hardness deteriorates, as material compositions are altered. As a result, the basic dynamic load rating is diminished. Once altered, material composition is not recovered, even if operating temperatures return to normal. Therefore, for bearings used in high temperature operation, the basic dynamic load rating should be corrected by multiplying the basic dynamic load rating values specified in the bearing specification table by the temperature...

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Koyo b) Fatigue load limit Cu For regulated steel materials or alloy steel that has equivalent quality, the fatigue life is unlimited so long as the load condition does not exceed a certain value and so long as the lubrication conditions, lubrication cleanliness class, and other operating conditions are favorable. For general high-quality materials and bearings with high manufacturing quality, the fatigue stress limit is reached at a contact stress of approximately 1.5 GPa between the raceway and rolling elements. If one or both of the material quality and manufacturing quality are low, the fatigue...

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1. Selection of bearing dimensions The lubricant forms an oil film on the roller contact surface, which separates the raceway and the rolling elements. The status of the lubricant oil film is expressed by viscosity ratio κ, the actual kinematic viscosity at the operating temperature ν divided by the reference kinematic viscosity ν1 as shown in the following equation. Loads affecting bearings includes force exerted by the weight of the object the bearings support, transmission force of devices such as gears and belts, loads generated in equipment during operation etc. Seldom can these kinds of...

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1. Selection of bearing dimensions 1-4 Dynamic equivalent load Bearings are used under various operating conditions; however, in most cases, bearings receive radial and axial load combined, while the load magnitude fluctuates during operation. Therefore, it is impossible to directly compare the actual load and basic dynamic load rating. The two are compared by replacing the loads applied to the shaft center with one of a constant magnitude and in a specific direction, that yields the same bearing service life as under actual load and rotational speed. This theoretical load is referred to as the...

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1. Selection of bearing dimensions Mean dynamic equivalent load When load magnitude or direction varies, it is necessary to calculate the mean dynamic equivalent load, which provides the same length of bearing service life as that under the actual load fluctuation. The mean dynamic equivalent load (Pm) under different load fluctuations is described using Graphs (1) to (4). P1p n1t1 + P2p n2t2 + ⋅⋅⋅ + Pnp nntn ⋅⋅⋅⋅⋅⋅⋅⋅⋅ (1-14) n1t1 + n2t2 + ⋅⋅⋅⋅⋅⋅ + nntn (3) Fluctuation forming sine curve P Symbols for Graphs (1) to (4) Pm : mean dynamic equivalent load P1 : dynamic equivalent load applied for...

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1. Selection of bearing dimensions Koyo 1-5-3 Safety coefficient The allowable static equivalent load for a bearing is determined by the basic static load rating of the bearing; however, bearing service life, which is affected by permanent deformation, differs in accordance with the performance required of the bearing and operating conditions. Therefore, a safety coefficient is designated, based on empirical data, so as to ensure safety in relation to basic static load rating. 2. Bearing tolerances Bearing tolerances and permissible values for the boundary dimensions and running accuracy of bearings...

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