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B2002E Large size Ball & Roller Bearings

B2002E Large size Ball & Roller Bearings
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B2002E Large size Ball & Roller Bearings

Product catalog summary
Overview: This document is a comprehensive catalogue for large size ball and roller bearings from Koyo, intended for professionals in machinery design and maintenance. It includes technical data, specifications, and guidelines for various bearing types.
Main Sections:
  • Technical Data: Details on bearing dimensions, tolerances, fits, internal clearance, materials, lubrication, and examples of bearing failures.
  • Bearing Types: Lists single-row, double-row, four-row, and special bearings for specific applications.
  • Service Life and Load Ratings: Explains bearing service life, dynamic load rating, and factors affecting service life.
  • Modified Rating Life: Considers lubrication and environmental conditions for accurate bearing life estimation.
  • Supplementary Information: Includes tables and conversion factors for ease of use.
Key Recommendations: Emphasizes selecting appropriate bearing type and size, proper lubrication, and mounting methods to extend bearing life.
Critical Information: Contents are subject to change; users should contact JTEKT for inquiries. The catalogue is printed on recycled paper.
Specifications and Recommendations:
1. Use g5 or h5 for high accuracy applications; f6 for large size bearings.
2. Use h6 for stationary shaft wheels.
3. Use js6 for tension pulleys and rope sheaves.
4. Use h9/IT5 for tapered bore bearings with adapter or withdrawal sleeve.
Housing Fits for Radial Bearings:
1. Use H7 for stationary outer ring load.
2. Use G7 for high temperature at shaft and inner ring.
3. Use K6 for high running accuracy.
4. Use M7 for rotating outer ring load with light load.
Shaft and Housing Fits for Tapered Roller Bearings:
1. Use m6 or n6 for rotating inner ring load.
2. Use h6 or g6 for rotating outer ring load.
3. Ensure larger internal clearance for heavy load or high-speed rotation.
Thrust Bearings:
1. Use js6 or h6 for central axial load.
2. Use k6, m6, or n6 for combined load with spherical thrust roller bearing.
Rolling Mill Roll Neck Bearings:
1. Use interference fit for inner ring; clearance fit for outer ring.
2. Use interference fit for increased rolling speed and load.
Internal Clearance:
1. Crucial for performance and service life.
2. Operating clearance should be slightly positive.
Internal Clearance Specifications:
Adjust operating clearance based on operating temperatures.
Types of Bearings:
Includes deep groove ball bearings, angular contact ball bearings, and tapered roller bearings.
Clearance Calculations:
Formulas for radial and axial internal clearances.
Tables of Standard Values:
Standard values for bearing internal clearances.
Key Parameters:
Defines parameters for clearance calculations.
Recommendations:
Consult JTEKT for non-steel shafts or special conditions.
Lubrication Overview:
Lubrication is crucial for bearing performance, reducing friction and wear.
Types of Lubrication:
  • Grease Lubrication: Simple and long-term, but excessive grease can generate heat.
  • Oil Lubrication: Suitable for high-speed and high-temperature conditions.
Grease Lubrication Details:
Amount of grease, replenishment, and feeding interval.
Oil Lubrication Methods:
Includes oil bath, oil drip, oil splash, forced oil circulation, oil jet, oil mist, and oil/air lubrication.
Additional Considerations:
Additives, consistency, and mixing greases.
Base Oil: Mineral and synthetic oils for specific performance needs.
Thickener: Determines grease stability and resistance.
Characteristics of Greases: Detailed characteristics of various greases.
Lubricating Oil: Selection based on viscosity and operating conditions.
Bearing Materials: Includes high carbon chromium steel and case carburizing steel.
Materials for Cages: Common materials include steel, copper alloy, and synthetic resins.
Failures and Countermeasures: Discusses common bearing failures and solutions.
Introduction: Analysis of bearing failures and countermeasures.
Specifications: Deep groove ball bearings specifications.
Failure Analysis:
  • Flaking: Caused by excessive axial load.
  • Cracking: Due to impact loads.
  • Brinelling: Nicks on raceway surfaces.
  • Smearing: Improper lubrication.
  • Corrosion: Moisture ingress.
  • Creeping: Insufficient lubrication.
  • Seizure: Improper lubrication.
Recommendations: Specific countermeasures for each failure type.
Conclusion: Importance of maintenance, lubrication, and handling.
Overview: Specifications for single-row deep groove ball bearings.
Specifications: Categorized by dimensions and load ratings.
Design Variations: Different design types and configurations.
Standards and Tolerances: Conform to JIS standards.
Key Data from Tables: Lists bearings with specific dimensions and load ratings.
Recommendations: Use matched pair or double-row bearings for higher load ratings.
Overview: Specifications for angular contact ball bearings.
Specifications: Dynamic and static equivalent radial load formulas.
Contact Angles and Arrangements: Impact on bearing performance.
Load Calculations: Equations for axial loads.
Design and Dimensions: Tables with boundary dimensions and load ratings.
Key Data: Comprehensive reference for selecting bearings.
Overview: Specifications for cylindrical roller bearings.
Specifications: Lists bearings with dimensions and load ratings.
Design and Configuration: Variations in bore types and configurations.
Performance and Applications: High radial load capacity and suitability for high-speed applications.
Standards and Tolerances: References JIS standards.
Lubrication and Maintenance: Guidelines for lubrication.
Key Data and Tables: Critical data on dimensions and load ratings.
Recommendations: Consult JTEKT for high axial load capacity applications.
Overview: Specifications for double-row tapered roller bearings.
Specifications: Categorized by design numbers and dimensions.
Load Ratings: Basic dynamic and static load capacities.
Mounting Dimensions: Minimum and maximum dimensions for mounting.
Design Variations: Different designs and types.
Notes: Lubrication and tolerance standards.
Overview: Specifications for thrust bearings.
Single Direction Thrust Ball Bearings: Designed for axial loads in one direction.
Tapered Roller Thrust Bearings: Suitable for heavy axial and impact loads.
Design Types: Various designs for specific applications.
Double Direction Bearings: Support axial loads in both directions.
Screw Down Spindle Bearings: Designed for low-speed, heavy-load applications.
Custom Manufacturing and Tolerances: Custom dimensions available upon consultation.
Mounting Examples: Examples of mounting configurations.
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Catalog excerpts

B2002E Large size Ball & Roller Bearings-1

LARGE SIZE BALL & ROLLER BEARINGS LARGE SIZE BALL & ROLLER BEARINGS General Bearings LARGE SIZE BALL & ROLLER BEARINGS

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B2002E Large size Ball & Roller Bearings-2

1 Selection of bearing dimensions ⋅⋅⋅ 4 3 Bearing fits ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 35 2 Bearing tolerances ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 17 4 Internal clearance ⋅⋅⋅⋅⋅⋅⋅⋅ 47 7 Examples of failures ⋅⋅⋅⋅ 70 6 Bearing materials ⋅⋅⋅⋅⋅⋅⋅⋅ 66 Technical data Deep groove ball Angular contact ball Cylindrical roller Tapered bore Full complement cylindrical roller bearings for crane sheaves inch series TDIS (For axial support) TDIT (Tapered bore) T⋅⋅⋅, THR⋅⋅⋅ 2THR⋅⋅⋅ For screw down spindle THR⋅⋅⋅X For screw down spindle Bearing specification tables Tapered roller bearings Spherical roller bearings Thrust ball bearings Tapered...

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B2002E Large size Ball & Roller Bearings-3

Koyo. LARGE SIZE BALL & ROLLER BEARINGS Value & Technology

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B2002E Large size Ball & Roller Bearings-4

Technical data Publication of LARGE SIZE BALL & ROLLER BEARINGS We are pleased to offer you this newly issued Koyo large size rolling bearing catalogue. Bearing specification tables The conventional large size rolling bearing catalogue has been thoroughly revised. This catalogue includes information such as the latest bearing types, bearing numbers, and technical data. We are confident that this catalogue will help every people engaged in design and maintenance of machinery. This catalogue also shows bearings intended for special purposes. If you have any inquiry for selection of bearings, please...

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B2002E Large size Ball & Roller Bearings-5

1. Selection of bearing dimensions 1-1 Bearing service life When bearings rotate under load, material flakes from the surfaces of inner and outer rings or rolling elements by fatigue arising from repeated contact stress. This phenomenon is called flaking. The total number of bearing rotations until flaking occurs is regarded as the bearing "(fatigue) service life". "(Fatigue) service life" differs greatly depending upon bearing structures, dimensions, materials, and processing methods. Since this phenomenon results from fatigue distribution in bearing materials themselves, differences in bearing...

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B2002E Large size Ball & Roller Bearings-6

1. Selection of bearing dimensions 1-2-3 Correction of basic dynamic load rating for high temperature use and dimension stabilizing treatment In high temperature operation, bearing material hardness deteriorates, as material compositions are altered. As a result, the basic dynamic load rating is diminished. Once altered, material composition is not recovered, even if operating temperatures return to normal. Therefore, for bearings used in high temperature operation, the basic dynamic load rating should be corrected by multiplying the basic dynamic load rating values specified in the bearing specification...

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B2002E Large size Ball & Roller Bearings-7

b) Fatigue load limit Cu Fig. 1-2 Life modification factor aISO Fig. 1-3 Life modification factor aISO (Radial ball bearings) (Radial roller bearings) For regulated steel materials or alloy steel that has equivalent quality, the fatigue life is unlimited so long as the load condition does not exceed a certain value and so long as the lubrication conditions, lubrication cleanliness class, and other operating conditions are favorable. For general high-quality materials and bearings with high manufacturing quality, the fatigue stress limit is reached at a contact stress of approximately 1.5...

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B2002E Large size Ball & Roller Bearings-8

1. Selection of bearing dimensions The lubricant forms an oil film on the roller contact surface, which separates the raceway and the rolling elements. The status of the lubricant oil film is expressed by viscosity ratio κ, the actual kinematic viscosity at the operating temperature ν divided by the reference kinematic viscosity ν1 as shown in the following equation. Loads affecting bearings includes force exerted by the weight of the object the bearings support, transmission force of devices such as gears and belts, loads generated in equipment during operation etc. Seldom can these kinds of...

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B2002E Large size Ball & Roller Bearings-9

1. Selection of bearing dimensions 1-4 Dynamic equivalent load Bearings are used under various operating conditions; however, in most cases, bearings receive radial and axial load combined, while the load magnitude fluctuates during operation. Therefore, it is impossible to directly compare the actual load and basic dynamic load rating. The two are compared by replacing the loads applied to the shaft center with one of a constant magnitude and in a specific direction, that yields the same bearing service life as under actual load and rotational speed. This theoretical load is referred to as the...

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B2002E Large size Ball & Roller Bearings-10

1. Selection of bearing dimensions Mean dynamic equivalent load When load magnitude or direction varies, it is necessary to calculate the mean dynamic equivalent load, which provides the same length of bearing service life as that under the actual load fluctuation. The mean dynamic equivalent load (Pm) under different load fluctuations is described using Graphs (1) to (4). P1p n1t1 + P2p n2t2 + ⋅⋅⋅ + Pnp nntn ⋅⋅⋅⋅⋅⋅⋅⋅⋅ (1-14) n1t1 + n2t2 + ⋅⋅⋅⋅⋅⋅ + nntn (3) Fluctuation forming sine curve P Symbols for Graphs (1) to (4) Pm : mean dynamic equivalent load P1 : dynamic equivalent load applied for...

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B2002E Large size Ball & Roller Bearings-11

1. Selection of bearing dimensions Koyo 1-5-3 Safety coefficient The allowable static equivalent load for a bearing is determined by the basic static load rating of the bearing; however, bearing service life, which is affected by permanent deformation, differs in accordance with the performance required of the bearing and operating conditions. Therefore, a safety coefficient is designated, based on empirical data, so as to ensure safety in relation to basic static load rating. 2. Bearing tolerances Bearing tolerances and permissible values for the boundary dimensions and running accuracy of bearings...

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