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B1017E New Ceramic Ball Bearings for Electrical Motors

B1017E New Ceramic Ball Bearings for Electrical Motors

B1017E New Ceramic Ball Bearings for Electrical Motors

Product catalog summary
Material Properties
  • Density: New ceramic has a density of 6 g/cm3, compared to 7.8 g/cm3 for insulators and 3.2 g/cm3 for conductors.
  • Linear Expansion Coefficient: The new ceramic has a coefficient of 10.5×10−6 1/°C, which is slightly different from the bearing steel SUJ2, minimizing internal clearances due to temperature changes.
  • Vickers Hardness: The new ceramic has a hardness of 1280 HV.
  • Elasticity: The module of longitudinal elasticity is 210 GPa with a Poisson's ratio of 0.31.
  • Strength and Toughness: It has a 3-point bending strength of 1200 MPa and fracture toughness between 5 to 6 MPa・m1/2.
  • Conductivity: The new ceramic acts as an insulator.
New Ceramic Development

The newly developed ceramic material is the first of its kind in Japan, designed to expand the applications of ceramic bearings. It offers similar insulation properties, strength, and durability as conventional silicon nitride (Si3N4) materials, with minimal change in acoustic value.

Applications and Benefits

The new ceramic is suitable for use in electric motors, preventing electrical pitting in bearings. It is particularly effective in environments with a wide range of temperatures due to its minimal internal clearances.

Testing and Performance
  • Fatigue Life: The new ceramic demonstrated more than three times the calculated fatigue life under test conditions with a contact stress of 4.2 GPa and oil bath lubrication.
  • Noise Comparison: At 150°C, the new ceramic showed no significant deterioration in acoustic value after 3600 hours.
  • Crushing Load Test: The new ceramic has strength equivalent to conventional Si3N4 ceramics.
Electrical Pitting Prevention

Electrical pitting occurs due to arcing between the bearing raceway surface and rolling elements. The new ceramic's insulating properties help prevent this, extending bearing service life.

Contact Information

For more information, contact JTEKT CORPORATION at their Nagoya or Osaka head offices.

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Catalog excerpts

B1017E New Ceramic Ball Bearings for Electrical Motors-1

New Ceramic Ball Bearings for Electric Motors BGSEK Our newly developed, first in Japan ceramic material makes ceramic bearings available for more applications. Ceramic rolling elements prevent electrical pitting in bearings for electric motors Our newly developed ceramic has only a slight difference in linear expansion (*) coefficient from the inner and outer ring material (bearing steel SUJ2), thus creating minimal internal clearances due to temperature change, allowing ceramic bearing use in an environment with a wide range of temperatures. *Change in a material’s length in response to a change in temperature of 1 degree Celsius. Our newly developed ceramic has similar insulation properties, strength, and durability (little change in acoustic value) with conventional silicon nitride material (Sl:N4). (See the table below for details.) JTEKT CORPORATION

 Open the catalog to page 1
B1017E New Ceramic Ball Bearings for Electrical Motors-2

■ Rolling fatigue life evaluation results ■ High-temperature Noise comparison test results Test equipment Test conditions Contact stress Test conditions Load causing 1/10000 deformation of ball diameter for bearing steel (SUJ2) New ceramic Standard ceramic (Si3N4) Crushing load test results This new ceramic has strength equivalent to conventional silicon nitride ceramic (Si3N4). [Electrical pitting] Due to the nature of electric motors, harmful voltage is generated by high-frequency current during operation, and above a certain voltage can produce arcing between the bearing raceway surface...

 Open the catalog to page 2

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