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B1010 JHS Series Hyper Coupling

B1010 JHS Series Hyper Coupling

B1010 JHS Series Hyper Coupling

Product catalog summary
Introduction
The document introduces the JHS Series Hyper Coupling by JTEKT, designed to prevent overloads in drive systems by interrupting excessive torque transmission. This innovative coupling enhances performance and durability, offering significant improvements over traditional shear pin types.

Specifications
The JHS Series Hyper Coupling supports torque from 80 to 4200 kN·m and sizes with an outside diameter of 280 to 1090 mm and full length of 350 to 1500 mm. It is suitable for various applications, including crushers, sizing press mills, and plastic molding machines.

Operating Principle
The hyper coupling functions as a torque limiter with a hydraulic expansion chamber that transmits torque to the shaft. In case of excessive torque, the torque transmission surface slides, breaking the shear valve and releasing oil pressure instantly. This mechanism allows for independent rotation and quick recovery.

Performance and Benefits
  • High operation accuracy with torque accuracy within ±10%.
  • Durability with over 150 operational cycles.
  • Maintenance man-hours reduced to 1/4 compared to shear pin types.
  • Improved reliability through verified analysis of torque and oil pressure relationships.


Maintenance
Only the shear valve requires replacement during operation, reducing maintenance time and costs. Regular inspection of shear valves is not necessary, unlike shear pins.

Applications and Advantages
The hyper coupling is applicable in various industrial settings, protecting equipment from damage due to excessive torque and reducing downtime significantly.

Contact Information
The document provides contact details for JTEKT offices worldwide, including locations in Canada, Mexico, Brazil, and several other countries.
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Catalog excerpts

B1010 JHS Series Hyper Coupling-1

JTEKT JTEKT JTEKT CORPORATION

 Open the catalog to page 1
B1010 JHS Series Hyper Coupling-2

No.1 & Only One Technological Capacity A drive shaft that transmits power to a machine is installed between the machine and the motor. Therefore, if the machine stops suddenly and an overload is generated, the drive shaft or the motor may break down. The hyper coupling developed by JTEKT is an interrupting device which prevents overloads from being transmitted to the motor or the drive shaft if an overload is generated. High-level design/processing technology is added to a newly-developed material aiming at ultimate performance. New-generation products with improved rolling fatigue life, superior...

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B1010 JHS Series Hyper Coupling-3

is torque limiter is a torque limiter q e t r that protects drive systems for heavy loads that protects drive systems for heavy loads o i e m r y JHS Series Hyper Coupling Extensive lineup High operation accuracy Significant reduction of maintenance man-hours High durability performance Operating principle A hydraulic expansion chamber is set in the outer cylindrical part to expand with oil pressure and transmit torque to the shaft part. Torque transmission Free independent rotation The shear valve is replaced by matching the phases of the outer cylindrical part and shaft part. When oil pressure...

 Open the catalog to page 3
B1010 JHS Series Hyper Coupling-4

High operation accuracy ■ Operating torque accuracy within is realized Shear valve Hydraulic expansion chamber Outer cylindrical part 3000 Shaft part The relationship between the operating torque and oil pressure value was obtained with analysis and verified with a large static torsion testing machine to improve reliability. Support bearing Theoretical line Relationship between oil pressure and operating torque High durability performance ■ Operating durability of 150 is realized Support bearing Cover tube times or more Female coupler ・ Special surface treatment is applied to the operating   surface...

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B1010 JHS Series Hyper Coupling-5

Example of use of hyper coupling (rolling mill) Occurrence of multiple in-take of rolled material The rolls stop suddenly Hyper coupling installed Excessive torque acts on the motor, pinion stand, and drive shaft Excessive torque transmission is intercepted Significant downtime needed for equipment repair/replacement Recovery within a short time Work rolls Drive shafts Hyper coupling Pinion stand Installation on this side can be also considered Examples of other applications ● Crusher ● Sizing press mill  ● Plastic molding machine ● Electric resistance welded tube mill Extensive lineup (1) Supported...

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B1010 JHS Series Hyper Coupling-6

JTEKT www.jtekt.co.jp OFFICES KOYO CANADA INC. 5324 South Service Road, Burlington, Ontario L7L 5H5, CANADA TEL : 1-905-681-1121 FAX : 1-905-681-1392 JTEKT NORTH AMERICA CORPORATION -Main Office-47771 Halyard Drive, Plymouth, MI 48170, U.S.A. TEL : 1-734-454-1500 FAX : 1-734-454-7059 -Cleveland Office-29570 Clemens Road, P.O.Box 45028, Westlake, OH 44145, U.S.A. TEL : 1-440-835-1000 FAX : 1-440-835-9347 KOYO MEXICANA, S.A. DE C.V. Av. Insurgentes Sur 2376-505, Col. Chimalistac, Del. Alvaro Obregon, C.P 01070, Mexico, D.F. TEL : 52-55-5207-3860 FAX : 52-55-5207-3873 KOYO LATIN AMERICA, S.A. Edificio...

 Open the catalog to page 6

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.