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B1005E EXSEV Product Guidebook

B1005E EXSEV Product Guidebook
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B1005E EXSEV Product Guidebook

Product catalog summary
Introduction
The Koyo EXSEV Bearing Series is engineered for extreme environments unsuitable for conventional bearings, benefiting industries like semiconductor manufacturing, clean-room applications, and vacuum chambers.
Clean Environment Bearings
  • Clean Pro PRZ Bearing: Suitable for semiconductor and LCD manufacturing, operates between -30 to 200°C, with a cleanliness class of 100.
  • High Temperature Clean Pro Bearing: Functions in temperatures from -100 to 260°C, ideal for vacuum and lithography equipment.
  • DL Bearing: Features a fluoropolymer coating, suitable for vacuum motors and equipment, with a cleanliness class of 10.
Corrosive Environment Bearings
  • High Corrosion Resistant Ceramic Bearing: Made from silicon carbide, resistant to strong acids and alkalis, used in capacitor manufacturing.
  • Corrosion Resistant Ceramic Bearing: Utilizes corrosion-resistant silicon nitride, suitable for highly corrosive solutions.
High Temperature Environment Bearings
  • Full Complement Ceramic Ball Bearing: Entirely ceramic, suitable for ultrahigh temperatures up to 800°C.
  • WS Bearing: Contains tungsten disulfide for heat resistance, recommended for horizontal axis applications.
Magnetic and Electric Field Environment Bearings
  • Non-magnetic Hybrid Ceramic Bearing: Operates smoothly in magnetic fields, suitable for X-ray equipment.
  • Hybrid Ceramic Bearing: Prevents electric pitting, extending operational life in electric fields.
Packaging and Handling
  • KDL Grease: A fluorinated grease suitable for clean and vacuum environments.
  • Ceramic Balls: Used in various bearings for enhanced performance in extreme conditions.
Conclusion
The EXSEV Bearing Series provides specialized solutions for challenging environments, ensuring reliability and performance in industries requiring high precision and durability.
Overview
This document details specifications and applications for various bearings, focusing on materials, lubrication, and suitable environments, including chemical and semiconductor manufacturing.
Specifications
  • Materials: Bearings are made from stainless steel and ceramics, such as martensitic and austenitic stainless steel, and silicon nitride ceramic balls.
  • Lubrication: Includes KHD grease, fluorine polymer, and molybdenum disulfide, depending on the bearing type and application.
  • Temperature and Pressure: Designed to operate under temperatures from -250 to 350°C and pressures from atmospheric to 10^-10 Pa.
Applications
  • Used in semiconductor manufacturing, chemical manufacturing, food machinery, and cleaning equipment.
  • Specific bearings are designed for high-temperature, vacuum, and magnetic field environments.
Performance and Limitations
  • Limiting speed and permissible radial load vary by bearing type, with some capable of speeds up to 10,000 dn and radial loads up to 3% of the basic dynamic load rating.
  • Some bearings are unsuitable for clean environments due to anticorrosive treatments.
Recommendations
  • Proper handling and storage are crucial, including using airtight containers and avoiding contamination with oil or grease unless specified.
  • Consult the CERAMIC BEARINGS AND EXSEV BEARINGS catalog for detailed specifications and additional information.
Disclaimer
The catalog contents are subject to change without notice. JTEKT is not liable for errors, omissions, or losses from its use. Reproduction without permission is prohibited.
Publication Details
Printed in Japan in November 2013, catalog number CAT.NO.B1005E.
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Catalog excerpts

B1005E EXSEV Product Guidebook-2

EXSEV Bearing Series The Koyo EXSEV Bearing Series is a collection of high-performance bearings compatible with special operating environments and conditions, where conventional bearings are not applicable. From among our varied collection of EXSEV Series bearings, this Guidebook includes products that are especially contributory to the semiconductor industry, such as in clean-room or vacuum-chamber applications. Koyo is certain that the high-performance EXSEV Bearing Series, which is the materialization of new values, will assist the many engineers working not only in the semiconductor industry...

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B1005E EXSEV Product Guidebook-3

bearings in daily life and at the cutting edge of technology Magnetic Rotates smoothly even in magnetic fields. field Non-magnetic Hybrid Ceramic Bearing Prevents damage from Electric electric pitting to enable field extended operation. Hybrid Ceramic Bearing Compatible with the harsh High temperature environment needed to generate X-rays. Vacuum Ceramic Bearing High Speed Compatible with the high temperature High environments of the surface treatment used temperature Spindle Unit for X-ray Tube in the solar cell manufacturing process. WS Bearing PN Bearing Full Complement Ceramic Ball Bearing...

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B1005E EXSEV Product Guidebook-4

Bearings: Table of Characteristics Applicable Environments Major Uses Limiting Speeds Permissible radial load Bearing Number 3) (Cage Code) High Temperature Clean Pro Bearing High Corrosion Resistant Ceramic Bearing Corrosion Resistant Ceramic Bearing Equal to the dn value of normal bearings Full Complement Ceramic Ball Bearing Clean environment Corrosive environment Ceramic Bearing Corrosion Resistant Hybrid Ceramic Bearing High temperature MG Bearing environment No less than 1.2 times that of steel bearings Magnetic field Non-magnetic Hybrid Ceramic Bearing environment Electric field Hybrid...

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B1005E EXSEV Product Guidebook-5

EXSEIf Bearings Clean environment Clean Pro PRZ Bearing High Temperature Clean Pro Bearing Typical bearing number Typical bearing number Typical bearing number This bearing has a fluoropolymer gel coating on its rolling This bearing has a fluoropolymer coating on its rolling surface surfaces as the lubricant. as the lubricant. This bearing is lubricated with a fluoropolymer coating over the entire surface of all bearing components. This bearing is lubricated with the packed fluorinated KDL grease, which is suitable for use in clean environments and vacuum environments. * KDL grease can...

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B1005E EXSEV Product Guidebook-6

Corrosive environment FA Bearing High Corrosion Resistant Ceramic Bearing Corrosion Resistant Ceramic Bearing Typical bearing number Typical bearing number This bearing is lubricated with a solid fluoropolymer lubricant, which offers superior lubrication performance. The cage is made from a low-particle-emission fluorocarbon resin. This bearing uses a silicon carbide ceramic material, which is resistant to strong acids and alkalis. This bearing has its components made of corrosion resistant This bearing has its components made of silicon nitride ceramic silicon nitride and is lubricated with...

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B1005E EXSEV Product Guidebook-7

High temperature environment Corrosion Resistant Hybrid Ceramic Bearing Full Complement Ceramic Ball Bearing Typical bearing number Typical bearing number Typical bearing number Typical bearing number This bearing uses a stainless steel variety that has excellent corrosion resistance. As the lubricant, fluoropolymer is used. It is compatible with underwater use. This bearing has its components made of stainless steel, and is lubricated with lithium containing KHD grease, which is packed in adequate amounts. This bearing is suitable for use in slightly corrosive environments. * Unsuitable for...

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B1005E EXSEV Product Guidebook-8

Magnetic field environment MG Bearing Non-magnetic Hybrid Ceramic Bearing Typical bearing number Typical bearing number Typical bearing number Typical bearing number This bearing has silver ion plated on the stainless steel balls, as This bearing has molybdenum disulfide baked on the surface of the lubricant. the stainless steel cage, as the lubricant. This bearing has a highly heat resistant solid lubricant, such as molybdenum disulfide included in the cage material.This bearing uses non-magnetic stainless steel. It includes fluoropolymer as the lubricant. This bearing can be used in a vacuum...

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B1005E EXSEV Product Guidebook-9

Hybrid Ceramic Bearing K Series Full Complement Hybrid Ceramic Ball Bearing Linear Motion Ball Bearings Linear Way Bearing Units Typical bearing number Typical bearing number Typical bearing number Typical bearing number This bearing is a standard hybrid ceramic bearing. Lubricated with grease or oil, it can be used as an insulating bearing or high speed bearing. This bearing is based on the K series super thin section ball bearing, which is widely used in industrial robots. Provided with some adaptations, this bearing is compatible with clean or vacuum environments. It uses fluorinated KDL...

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B1005E EXSEV Product Guidebook-10

EXSEV Bearings Packaging Ceramic Balls Handling the special-environment usage bearing series Advantages Table of Dimensions and Masses JTEKT also supplies Ceramic Balls (silicon nitride), which have excellent resistance to wear and seizure, and are usable in corrosive environments and ultrahigh vacuums. Other major features of these balls are excellent heat resistance (up to 800°C), high rigidity, lightweight (40% compared to bearing steel), non-magnetic, and have insulating characteristics. The Ceramic Balls are useful in many applications such as jigs, tools, gauges, solenoid valves, check...

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B1005E EXSEV Product Guidebook-11

| | Available from stock Q Short-term delivery Q Determined after consultation on each inquiry EXSEKBearing : Table of standard delivery times Boundary dimensions Note) As a general rule, the internal clearance of bearings is as shown on the right. High Temperature Clean Pro Bearing SE ZZSTPRB YS Ceramic Bearing Corrosion Resistant Hybrid Ceramic Bearing 3NC ZZMD4 FA Full Complement Ceramic Ball Bearing NC V (No cage) 1) The basic load rating (Cr) indicates the value for high-carbon steel chrome bearings. These values are used in the calculation of the permissible radial load. The basic load...

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