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B1001E High Performance Product series for steelmaking and rolling equipment

B1001E High Performance Product series for steelmaking and rolling equipment
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B1001E High Performance Product series for steelmaking and rolling equipment

Product catalog summary
Introduction
JTEKT specializes in high-performance products for steel production equipment, focusing on bearings, drive shafts, and oil seals. These products are engineered to endure harsh environments, ensuring stable operations and extended service life.

Product Development History
The document traces the evolution of JTEKT's products from the 1940s, highlighting innovations such as four-row tapered roller bearings and high-performance backup roll bearings. Key developments include drive shafts for various mills and new materials to enhance durability.

Product Specifications and Features
JTEKT offers bearings for continuous casting machines, rolling mills, and sintering machines, designed to handle high loads and environmental challenges. Features include high-load spherical roller bearings, oil/air lubrication systems, and sealed cylindrical roller bearings.

Technological Innovations
JTEKT has introduced advancements like the JHS series bearings, offering increased service life and corrosion resistance. Innovations include carbonitriding heat treatment and superior sealing materials like H-NBR and Fluoro-Rubber.

Applications and Benefits
JTEKT's products are used in various steel production processes, offering benefits such as extended maintenance intervals, reduced costs, improved precision, and enhanced durability under heavy loads.

Conclusion
JTEKT continues to innovate, focusing on high performance, durability, and reliability to support stable operations in the steel production industry.

Overview
The document details the performance and specifications of bearings and drive shafts, highlighting improvements in sealing performance and durability.

Specifications
Bearings show significant improvements in service life and sealing performance, with increases from 1.2-fold to 5-fold under specific conditions.

Procedures
Procedures for measuring bearing section height and adjusting drive shafts are outlined, emphasizing ease of installation and removal.

Norms and Standards
The use of case-hardened steel and fluoro rubber enhances performance under low-viscosity lubrication, extending service life.

Recommendations
Recommendations include using bearings with optimized load distribution and adopting mandrel shapes for easy insertion and removal.

Key Features
Features include high sealing performance, space-saving design, and improved corrosion resistance, using advanced materials and technology.

Data and Analysis
Data on hardness distribution, load distribution, and residual compressive stress illustrate improvements in bearing performance and durability.

Contact Information
Contact details for JTEKT offices worldwide are provided, indicating a global network for customer support and distribution.
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Catalog excerpts

B1001E High Performance Product series for steelmaking and rolling equipment-1

Products for Steel Production Equipment Koyo. High-performance Product Series For Steel Production/Rolling Equipment JTEKT Koyo I ivhoi.y JTEKT JTEKT CORPORATION

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B1001E High Performance Product series for steelmaking and rolling equipment-2

JTEKT... Utilizing comprehensive strengths to manufacture products that respond to steel production equipment needs and support stable operations. Steel production equipment are operated in extremely harsh environments, where machinery is exposed to high temperatures, water and mill scale. The bearings used in this equipment must continually withstand heavy loads and high-speed rotation. These conditions test not only each bearing, but also the overall strengths of peripheral parts and the integration thereof. As a general manufacturer of bearings, drive shafts and oil seals, JTEKT is a full-...

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B1001E High Performance Product series for steelmaking and rolling equipment-3

History of JTEKT products for steel production equipment Steel manufacturer trends 〔 ■ Bearings ■ Drive shafts 〕 ・Developed four-row tapered roller bearings Domestic production of bearings for rolling mills Catch-up with industry overseas WWII Post-WWII Social conditions /events Introduction to products for steel production equipment for hot-strip mill work rolls ・Developed tapered roller bearings Sprocket wheel for hot-strip mill backup rolls ・First delivery of drive shafts for wire-rod mills Introduction of overseas Drive shafts technologies; domestic production Cylindrical roller bearing with...

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B1001E High Performance Product series for steelmaking and rolling equipment-4

Steel production equipment Products for rolling mills Bearings for multi-roll mills Round type drive shaft Chock seals Block type drive shaft Three-row cylindrical roller bearings Four-row cylindrical roller bearings Sealed type four -row tapered roller bearing Double-row tapered roller bearing Four-row tapered roller bearing (45D) Sealed type double-row cylindrical roller bearings Backup roll assembly Steel strip in coil Skin-pass mill Cold strip mills Tension leveler Hot finishing rolling mill Stainless steel in coil Magnetic steel in coil Slab Multi-roll mills Shaped-steel rolling mill Plate...

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B1001E High Performance Product series for steelmaking and rolling equipment-5

Steel production equipment Products for continuous casting machines Offering long-life bearings for systems, we manufacture bearings for continuous casting equipment, bearing housing units, oil/air lubrication devices, oil seals and other products. Measures for high loads Measures for ultralow-speed rotation and water / mill-scale intrusion High-load type spherical roller bearings Required performance and issues ・Designed for maximum load rating; internal design reduces contact stress 【Service life】 Measures for ultralow-speed rotation, which is unfavorable for lubrication Conventional bearing...

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B1001E High Performance Product series for steelmaking and rolling equipment-6

Bearings for sintering machine pallet car Sintering machines are used in harsh environments where high temperatures and large amounts of dust are generated. We provide sealed bearings and mill-scale seals capable of withstanding these kinds of environments. Required performance and issues Measures for heavy load / shock load Preventing intrusion of dust Measures for heavy loads / shock loads Preventing the intrusion of dust Pressure roller bearings (sealed type double row cylindrical roller bearings) Features Optimized outer ring thickness and carburized steel adopted   Capable of withstanding...

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B1001E High Performance Product series for steelmaking and rolling equipment-7

Steel production equipment Rolling Mill Product Line-up Long-life, highly corrosion-resistant JHS is driving innovations in steel production equipment. Iron manufacturing and rolling mill lines must operate continuously while maintaining high reliability in severe production environments. Answering these needs through the realization of epoch-making long-life and high corrosion resistance is JTEKT Hyper Strong (JHS). By adopting newly developed materials and processes for bearing steel, seal materials and other components, we have realized a 2-to-4-fold increase in bearing service life compared...

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B1001E High Performance Product series for steelmaking and rolling equipment-8

Steel production equipment Bearings for roll necks Rolling mill water and mill-scale intrusion Bearings used to steel mill roll necks must cope with heavy loads and high-speed rotation in severe environments. In order to respond to these needs, JTEKT works daily to resolve related issues such as developing bearing materials and improving bearing seal performance. Lubricating oil oil-film strength reduced Required performance and issues High-speed rotation, heavy load Rolling fatigue of material Surface-initiated flaking Subsurface-initiated flaking Enhancing durability and service life under...

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B1001E High Performance Product series for steelmaking and rolling equipment-9

Steel production equipment Bearings for multi-roll mill backup rolls We provide high-precision bearings with excellent durability based on long years of experience and achievements. Longer inner ring rolling fatigue service life Improving outer ring rotational accuracy Improving outer ring durability Bearings for forced oil lubrication Required performance and issues Seal structure that maintains a favorable lubricated state Improving outer ring durability Longer inner ring rolling fatigue service life Improving outer ring rotational accuracy Improving ease of outer ring regrinding work ・Outer...

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B1001E High Performance Product series for steelmaking and rolling equipment-10

Steel production equipment Drive shafts for rolling mills Contributing to stronger, longer-life drive shafts 1 Required performance and issues Optional mechanisms supporting drive shafts for rolling mill Application of different diameter rollers for cross & bearing Stronger, longer-life drive shafts capable of handling increased rolling torque Roller diameter at the end of the cross reduced slightly   Uniform multi-row roller load Unequal loads Heaviest at cross end Equal loads Load distribution Bearing cup 【Longer service life】 Rollers Conventional type Ability to randomly adjustment the roll...

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B1001E High Performance Product series for steelmaking and rolling equipment-11

Bearing units for plate levelers We provide plate leveler units to cope with severe usage environments such as heavy loads, rust and the intrusion of water / foreign matter. Required performance and issues Stable operation under heavy load High corrosion resistance Prevent the intrusion of water / foreign matter Bearing units for plate levelers Roll strength and bearing load rating improved as the result of integrating the roll and outer ring structure Special stainless steel for rolls developed Seal and shield are combined to form a labyrinth structure that has excellent sealing performance...

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