4503B

4503B
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4503B

Product catalog summary
Overview: The document outlines the technical specifications, applications, and installation guidelines for the Kistler Type 4503B torque sensor, which features a dual-range option and a built-in speed sensor. It is designed for precise torque measurement across various industries.
Specifications:
  • Rated Torque: Ranges from 0.2 to 5,000 N∙m.
  • Second Range Ratio: Options of 1:10 or 1:5 of rated torque.
  • Speed Range: Capable of up to 50,000 1/min.
  • Accuracy Class: 0.05/0.1 in standard range, 0.1/0.2/0.4 in extended range.
  • Output: Offers analog or digital signals, with RS-232C and USB interfaces.
Features:
  • Includes a high-resolution speed/angle measurement sensor with up to 8,192 pulses/revolution.
  • Utilizes contactless transmission of measuring signals.
  • Available in a high-speed version for speeds up to 50,000 1/min.
Applications: Suitable for automotive, aerospace, mechanical engineering, and electric motor development, as well as laboratory, production, and quality assurance environments.
Technical Data:
  • Mechanical: Overload capacity is 1.5x rated torque, with a rupture torque of 4x rated torque.
  • Electrical: Requires a supply voltage of 11-30 VDC, with power consumption under 10 W.
  • Environmental: Operates within a temperature range of 10-60°C, and can be stored between -25-80°C.
Measurement Features:
  • Details accuracy and linearity errors for different measuring ranges.
  • Explains temperature influences on zero point and nominal value.
Mechanical and Electrical Connections: Provides detailed dimensions and connection specifications for various sensor sizes and configurations, adhering to ISO standards.
Mounting and Installation:
  • Can be mounted between a drive and brake, with options for a holding bracket or housing base.
  • Includes installation diagrams for configurations with and without holding brackets.
Electrical Connections:
  • Details pin allocations for 12-pin and 7-pin connectors, including functions for measuring range selection and control inputs.
  • Standardized outputs include voltage and frequency outputs, with specific conditions for control signal activation.
Additional Information:
  • Includes a disclaimer about the proprietary nature of the information and liability exclusions.
  • Notes that Kistler reserves the right to make technical changes to the product.
Accessories: Includes a USB Cable, SensorTool, and a feather key, with optional mounting bases and connection cables available.
Measuring Ranges: Supports a wide range of measuring capabilities from 0.2 N∙m to 5,000 N∙m, with certain ranges not available for calibration.
Output Signal: Options include voltage ±5 VDC and frequency 100 ±40 kHz, or voltage ±10 VDC and frequency 100 ±40 kHz.
Calibration Options: Offers various calibration options, including WKS 1 and WKS 2 for single and dual ranges, and DAkkS for multiple measuring points.
Ordering Information: Provides an example order for a torque sensor with specific configurations, including rated torque, version, speed, feather key groove, output signal, and calibration type.
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Catalog excerpts

4503B-1

<ISTLER measure, analyze, innovate. Torque sensor Type 4503B... Type 4503B... torque sensors with built-in speed sensor operate on the strain gage principle. An integral, digital measurement conditioning system produces analog or digital output signals. • Rated torque: 0.2 ... 5 000 N-m • Ratio for second range: 1:10 or 1:5 of rated torque • Speed ranges up to 50 000 1/min • Accuracy class in standard measuring range: 0.05/0.1 in the extended measuring range: 0.1/0.2/0.4 • Integrated high resolution speed/angle measurement sensor up to 8 192 pulses/revolution as option • Serial data output RS-232C and USB interface Additional advantages of second range: • Freely selectable torque output frequency or voltage • One sensor for two separately calibrated measuring ranges Description The dual range sensor offers the advantage of freely scalable range switching, which allows highly accurate measurement of both the peak and particularly the operating torque. The sensor offers an integrated high resolution speed/angle measurement sensor up to 8 192 pulses/revolution, freely scalable. Additionally, the rotational direction as well as an absolute zero point (Z-line) are available. The voltage supply and the transmission of the measuring signals between the rotating shaft and the stator are contactless. Due to the low manufacturing tolerances and the high-quality balancing of the sensor, speed limits of up to 50 000 1/min can be achieved with the high-speed "H" version. Application The Type 4503B... torque sensors are used: • In automotive and vehicle engineering • In the aviation and aerospace industry • In mechanical and process plant engineering • In the development and production of electric motors They are universal in application, being suitable for the development laboratory, production or quality assurance. With a torque sensor Type 4503B... you will solve your measurement requirement. They are typically used for testing of electric motors, generators, drive performance, measurement of transmission or spindle drive friction, at a manual workstation or in networked, automated production cells. This information corresponds to the current state of knowledge. Kistler reserves the right to make technical changes. Liability for consequential damage resulting from the use of Kistler products is excluded. Page 1/12 © 2015 ... 2022 Kistler Group, EulachstraBe 22, 8408 Winterthur, Switzerland Tel. +41 52 224 11 11, [email protected], www.kistler.com. Kistler Group products are protected by various intellectual property rights. For more details visit www.kistler.com.

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4503B-2

Torque sensor - with dual-range-option, Type 4503B... <ISTLERmeasure, analyze, innovate.Technical data Mechanical basic data This information corresponds to the current state of knowledge. Kistler reserves the right to make technical changes. Liability for consequential damage resulting from the use of Kistler products is excluded. Page 2/12 © 2015 ... 2022 Kistler Group, EulachstraBe 22, 8408 Winterthur, Switzerland Tel. +41 52 224 11 11, [email protected], www.kistler.com. Kistler Group products are protected by various intellectual property rights. For more details visit www.kistler.com.

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4503B-3

Torque sensor - with dual-range-option, Type 4503B... <ISTLERmeasure, analyze, innovate.Measurement features N-m Size/Rated torque Mnom Torque measuring system This information corresponds to the current state of knowledge. Kistler reserves the right to make technical changes. Liability for consequential damage resulting from the use of Kistler products is excluded. Page 3/12 © 2015 ... 2022 Kistler Group, EulachstraBe 22, 8408 Winterthur, Switzerland Tel. +41 52 224 11 11, [email protected], www.kistler.com. Kistler Group products are protected by various intellectual property rights. For more...

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4503B-4

Torque sensor - with dual-range-option, Type 4503B... <ISTLERmeasure, analyze, innovate.General technical data N-m Size/Rated torque Mnom Version "L" + "W" (Low Speed) 11 The effects of permissible parasitic forces can be up to 1 % of nominal torque. Each type of irregular stress (Longitudinal or transverse force) is only permitted up to its specific load limit, provided none of the others will occur at the same time. If this condition is not met, the limit values must be reduced. If 50 % of Transverse load limit occur at the same time, only 50 % of Longitudinal load limit is permissible and...

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4503B-5

Torque sensor - with dual-range-option, Type 4503B... <ISTLERmeasure, analyze, innovate.Dimensions Type 4503B..., Measuring ranges 0.2 / 0.5 / 1 / 2 and 5 / 10 and 20 N-m Dimensions for mounting base (GU) Connecting dimensions for mounting base All dime n sions without tolerances comply with ISO 2768-mH This information corresponds to the current state of knowledge. Kistler reserves the right to make technical changes. Liability for consequential damage resulting from the use of Kistler products is excluded. Page 5/12 © 2015 ... 2022 Kistler Group, Eulachstrafte 22, 8408 Winterthur, Switzerland...

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4503B-6

Torque sensor – with dual-range-option, Type 4503B... interne und externe Fertigung Dimensions Type 4503B..., Measuring ranges 50 / 100 N∙m 90  = Option mounting base "GU" Fig. 2: Type 4503B... Size 3 All dimensions without tolerances comply with ISO 2768-mH 1 Option Zubehör Gehäuseunterbau "GU" Dimensions for mounting base (GU) Das Urheberrecht an dieser Zeichnung, die dem Empfänger persönlich anvertraut wird, verbleibt unserer Firma. Ohne unsere schriftliche Genehmigung darf die Zeichnung weder kopiert noch vervielfältigt, noch an Drittpersonen mitgeteilt oder zugänglich gemacht werden. Das...

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4503B-7

Torque sensor - with dual-range-option, Type 4503B... <ISTLERmeasure, analyze, innovate.Dimensions Type 4503B..., Measuring ranges 200 / 500 / 1 000 N-m Dimensions size 4 in mm Dimensions for mounting base (GU) Connecting dimensions for mounting base All dimensions without tolerances comply with ISO 2768-mH This information corresponds to the current state of knowledge. Kistler reserves the right to make technical changes. Liability for consequential damage resulting from the use of Kistler products is excluded. Page 7/12 © 2015 ... 2022 Kistler Group, Eulachstrafte 22, 8408 Winterthur, Switzerland...

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