KasTOw//? High- 'n mass Produ

More than unique: the new KASTOwin. The new KASTOwin is available in five sizes: from KASTOwin A 3.3 with 330 x 350 mm cutting range through KASTOwin A 4.6, 5.6, 8.6 to KASTOwin A 10.6 with 1,060 x 1,060 mm cutting capacity. The essence of profitable automated sawing comprises two elements: high cutting performance and short downtimes. The new, fully-automated bandsaws from the KASTOwin range have been designed for mass production sawing of solid material, tube and profile. Designed in Germany and manufactured in state-of-the-art, flow line production lines at our assembly plants in Achern (in...

Increase your productivity. THE KASTOwin OFFERS YOU SEVERAL TIME-SAVING ADVANTAGES: Customised to the specific application using a modular system design uick motion using servo drive and ball screw spindle for the material feed Q and the linear guided saw frame Automatic band guide arm adjustment Quick and easy programming via colour touch screen SmartControl to ensure high bandsaw blade lifetimes Incremental feed for cutting batches of short pieces PRODUCTIVE AND INNOVATIVE. The new KASTOwin models combine solid engineering with innovative control technology. The torsion-resistant upper part...

KASTOrespond. Our new system KASTOrespond, especially developed for this product series, offers a perfect machine adjustment for solid material, tubes and profiles of all types of material and is available for each size of machine. The system permanently records the forces on the tooling, without using additional and often fault-prone sensor systems and transforms the forces into the optimum digital feeding speed. KASTOrespond recognizes early enough thick-walled and thin-walled material, ever-changing contact lengths for tubes and even rough areas in solid material and transforms into the correct...

KASTOrespond can be activated or deactivated. In the deactivated condition, the controller calculates the saw downfeed with which the material is to be cut on the basis of the material technology values, the dimensions and the tool data. Sawing is carried out with a constant feed for any given type of material, with the exception of when the downfeed is reduced as the blade enters and leaves the stock. ENERGY EFFICIENCY All saws in the KASTO w/n series have frequency-controlled motor drives in the energy efficiency class IE2, which make cutting speeds from 12 to 150 metres per minute possible,...

■ Effective use of material down to a 35 mm-long offcut (60 mm for KASTO win A 3.3) ■ New layout: The drive unit and sensor are separate from the working area - ensuring reliable and trouble-free operation ■ Key parameters are entered into the user-friendly SmartControl saw control unit. Simple input of sawing jobs by entering cutting lengths, quantities and material description. ■ Controlled feed motion using ball screws ■ Material clamping vices with side shift cylinder guarantee reliable automatic cutting ■ Backlash-free linear guides in both pillars for smooth, precise running ■ Powered chip...

High-tech mass produced: more performance, more efficiency. The new KASTOwin bandsaw machine features impressive properties, such as extremely smooth running, high cutting performance and optimal blade life. It is due to the stable, vibration-optimised sawing unit in a high-quality, modern welded steel construction. Another bonus for increased stability is the double-sided guiding of the saw frame using modern linear guide systems.

KASTOwin tube A 5.0: The solution for pipe sawing When cutting pipes in the conventional manner, 50 % of the chips accumulate on the pipe base. These chips cause problems for the tool. The sawing tool moves through the chips on the pipe base for approx. 15–20 % of the feed path and drags them along through the cutting gap. This inevitably causes microscopic nicks on the sensitive tooth tip and occasionally leads to complete tooth breakage. As we all know, the tool service life is low for this manner of cutting. The tool costs are, accordingly, high. The costs are also increased by the frequent...

TECHNICAL DATA KASTOwin tube PRODUCTIVE AND INNOVATIVE. The sawing process starts from the bottom. The saw band moves through the chips practically without any obstructions. The entire process protects the tool and is absolutely predictable. Chips are of almost no importance for the sensitive tool. This means hard-metal saw bands specially developed for cutting pipes can be used.

KASTOwin F 10.6 (with table): Reliable supply of heavy work pieces To expand the range of possible applications and simplify the sometimes laborious task of handling large workpieces, KASTO has decided to extend this product family: The KASTOwin F 10.6, which has a cutting range of 1,000 x 1,060 millimetres, is now available with a moveable material support table. The saw is particularly suitable for steel manufacturers, steel traders and large-scale toolmakers. Using the table, it is possible to feed, for example, ingots, permanent moulds or materials with pre-forged geometries simply and reliably...

TECHNICAL DATA KASTO win F (with desk) For efficient handling of heavy, large and / or bulky ingots The support length of the table is 2,600 millimetres, while the table has a travel distance of 3,700 millimetres and a bearing capacity of up to 18 tonnes. It can travel at a speed of up to three metres per minute - and do so with exceptional positional accuracy. The table is moved in the longitudinal direction by two linear guides, each equipped with four lubricated linear roller bearings. Precision feed is achieved by means of a zero-play ball screw spindle, while a hydraulic horizontal vice...

Comprehensive Program, Complete Accessories: KASTO accessories adapt each machine perfectly to its respective task. For this KASTO offers reasonable accessory solutions reconciled to the requirements. self-adjustment function, powered chip removal brush Coolant hose for the cleaning of the working space / Regulation of the clamping force Infeed and outfeed roller conveyors with different lengths and versions Double roller conveyor for automatic change of material (win 3.3, 4.6, 5.6 and win tube 5.0)