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Generating grinding with small tools

Generating grinding with small tools

Product catalog summary
Introduction
The document discusses advancements in gear grinding technology, specifically focusing on the challenges and solutions for grinding gears with interfering geometry. Traditional methods like discontinuous profile grinding and gear honing have limitations in productivity and cost-effectiveness compared to continuous generating grinding.

Technological Advancement
KAPP NILES has developed a new solution that allows for continuous generating grinding of complex gears with interfering contours. This innovation utilizes a high-speed grinding spindle on the KX 160 / 260 TWIN machines, enabling the processing of gears with a tool diameter of 55 mm and a maximum tool width of 160 mm. This advancement achieves quality standards and processing times suitable for serial production, previously unattainable for such gears.

Specifications
  • Maximum tip diameter: 170 / 260 mm
  • Module range: 0.5 - 4.5 mm
  • Tool diameter range: 55 - 200 mm
  • Maximum tool speed: 23,000 min-1
  • Maximum workpiece speed: 5,000 min-1


Measurement Capabilities
The machines are equipped with profile and flank-line measurement, as well as pitch and runout measurement capabilities, ensuring precision and quality in gear production.

Contact Information
KAPP NILES, Callenberger Str. 52, 96450 Coburg, Germany. Phone: +49 9561 866-0. Email: [email protected]. Website: www.kapp-niles.com
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Catalog excerpts

Generating grinding with small tools-1

GENERATING GRINDING Up to now the hard finishing of gears with interfering geometry was primarily realised by discontinuous profile grinding or gear honing. Compared to continuous generating grinding of components free from interfering contours, both processes have distinct disadvantages in terms of productivity and cost-effectiveness. Until now, no gear grinding machine was able to process gears with interfering contours using the continuous generating grinding method due to the high dynamic demands placed on tool and workpiece drives. A new development from KAPP NILES is now closing that gap and offers great streamlining opportunities by using continuous genera ting grinding for optimising the hard finishing process of complex gears. By using a high-speed grinding spindle on the KX 160 / 260 TWIN machines, gears which require a tool diameter of 55 mm can now be processed with generating grinding. In connection with the maximum tool width of 160 mm, it is possible to achieve the quality standards, processing times and costs common to serial production that were previously considered impossible for gears with interfering contours. KAPP NILES • Callenberger Str. 52 • 96450 Coburg • Germany • Phone: +49 9561 866-0 • E-Mail: [email protected] • Internet: www.kapp-niles.com

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