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Dressing tools diamond form rolls

Dressing tools diamond form rolls

Dressing tools diamond form rolls

Product catalog summary

Overview of Dressing Tools: The document provides detailed information about diamond form rolls used for profiling dressable profile grinding wheels. These tools are available in various designs, including single and double-sided radius options.

Key Features:

  • Each roll comes with a machine-specific tool data sheet.
  • Runout inspection surfaces ensure precise alignment in machines.
  • Designs include hand-set, wear-resistant chemical vapor deposit (CVD) diamond inserts for profile reinforcement.
  • Natural diamond is used, offering greater wear resistance than synthetic diamonds.
  • Rolls are regrindable, allowing for repeated use.
  • Radius design ranges from 0.1 mm to 3.0 mm.
  • Profile accuracy of less than 2.0 μm is achievable.

Design Specifications:

Double-Sided Radius:

  • Applicable for all KAPP NILES series.
  • Diameter range: 80 - 230 mm.
  • Bore diameter: 25 mm / 52 mm.
  • Tool width: 25 mm / 40 mm.
  • Radius: 0.5 - 2.0 mm / 1.0 - 2.0 mm.
  • Cutting material: CVD reinforcement / natural diamond.

Single Radius:

  • For series ZE and ZP: Diameter range 150 - 230 mm, Bore diameter 25 mm / 52 mm, Tool width 25 mm / 40 mm, Radius 0.5 - 2.0 mm / 1.0 - 2.0 mm, Cutting material: CVD reinforcement / natural diamond.
  • For series VUS, VAS, VX, and KX: Outer diameter 120 mm / 130 mm, Bore diameter 25 mm / 52 mm, Tool width 25 mm / 40 mm, Radius 0.1 - 2.0 mm, Cutting material: CVD reinforcement.

Special Profile Design: The document mentions the availability of special profile designs, referred to as "deep dressing."

Contact Information: KAPP NILES, Callenberger Str. 52, 96450 Coburg, Phone: +49 9561 866-0, Email: [email protected], Website: www.kapp-niles.com

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Catalog excerpts

Dressing tools diamond form rolls-1

We offer you dressing rolls to profile dressable profile grinding wheels in different designs, both with single and double-sided radius. All rolls in our product portfolio are characterised by the following production and quality features: • delivered with machine-specific tool data sheet • runout inspection surfaces for precisely aligning in the machine • design with hand-set, highly wear-resistant chemical vapor deposit-diamond inserts for profile reinforcement • design with natural diamond (more wear-resistant than synthetic diamond) • the rolls are repeatedly regrindable • radius design is possible from 0.1 mm to 3.0 mm • profile accuracy < 2.0 pm is realisable KAPP NILES • Callenberger Str. 52 • 96450 Coburg • Phone: +49 9561 866-0 • E-Mail: [email protected] • Internet: www.kapp-niles.com

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Dressing tools diamond form rolls-2

Design of diamond form roll with single radius: For the series VUS, VAS, VX and KX • • • • • outer diameter: bore diameter: tool width: radius: cutting material: For the series ZE and ZP • diameter range: • bore diameter: • tool width: • radius: • cutting material: 150 - 230 mm 25 mm / 52 mm 25 mm / 40 mm 0.5 - 2.0 mm / 1.0 - 2.0 mm CVD reinforcement / natural diamond Design of diamond form roll with double-sided radius: For all of KAPP NILES series • diameter range: • bore diameter: • tool width: • radius: • cutting material: 80 - 230 mm 25 mm / 52 mm 25 mm / 40 mm 0.5 - 2.0 mm / 1.0 - 2.0 mm...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.