- Catalogs
- J. SCHMALZ GMBH
- vacuum lifters Jumbo and VacuMaster.
vacuum lifters Jumbo and VacuMaster.
vacuum lifters Jumbo and VacuMaster.
Schmalz is a prominent provider of vacuum technology solutions aimed at enhancing production efficiency through ergonomic handling systems tailored for various industries.
Schmalz offers a diverse range of vacuum handling systems designed to improve material flow efficiency across industries. These systems ensure quick and secure load handling, safeguarding both materials and employees, and include complete workplace solutions with compatible cranes.
- Logistics: Vacuum tube lifters like JumboFlex facilitate efficient handling of baggage and packages, reducing employee strain.
- Woodworking: Systems such as JumboErgo and VacuMaster assist in loading CNC machines and handling wooden boards efficiently.
- Glass Handling: Devices like VacuMaster Window enable secure handling of fragile glass sheets by a single operator.
- Metal and Sheet Metal: Schmalz systems optimize machine loading and unloading, minimizing downtime and protecting surfaces.
- Chemicals and Pharmaceuticals: Vacuum lifters handle bags and barrels safely, with solutions for explosion protection zones.
- Other Industries: Solutions are available for automotive, building materials, solar, and wind energy sectors, offering both standard and custom handling solutions.
Vacuum Tube Lifters Jumbo: Designed for ergonomic handling of goods up to 300 kg, the Jumbo series includes models like JumboFlex, JumboErgo, and JumboSprint, each tailored for specific applications with features like intuitive operation and quick-change vacuum grippers.
- Increased productivity through reduced handling times.
- Secure, damage-free gripping using vacuum technology.
- Minimized downtime due to reduced employee injuries.
- Enhanced employee motivation and efficiency.
Schmalz's vacuum handling systems are versatile and adaptable, providing solutions for a wide range of industries and applications, focusing on ergonomic design and efficiency.
- Lifting Units: Max lifting stroke of 1,500 mm or 1,800 mm with diameters of 80, 100, or 120 mm.
- Vacuum Generators: Options include pumps with capacities of 25, 40, 50, or 67 m³/h and ejectors with 58 or 77 m³/h.
- Vacuum Grippers: Available in various configurations for different workpiece types.
- JumboErgo: Features a twist grip handle for precise control, suitable for large and heavy loads.
- JumboSprint: Equipped with a bow-shaped handle for compact goods, allowing optimal positioning.
- Radio Remote Control SRC: Allows energy savings by switching off the vacuum generator when not in use.
- Quick-Change Adapter: Facilitates easy switching of vacuum grippers.
- Swiveling and Rotation Units: Enable ergonomic handling and precise positioning of workpieces.
- The JumboSprint Ex model is designed for explosion protection zones, featuring stainless steel components and conductive materials.
The VacuMaster series offers vacuum lifting solutions for handling various materials like metal sheets, glass, and wood, with configurations to suit specific needs.
- Safety and Reliability: Equipped with vacuum reservoirs to prevent load dropping during power failures.
- Versatility: Adaptable to different workpieces and conditions.
- Ergonomics: Swiveling and locking handles ensure ergonomic working postures.
- VacuMaster Basic and Comfort: Customizable configurations with varying lift capacities.
- VacuMaster Vario: Designed for heavy, airtight workpieces up to 2,000 kg.
- VacuMaster Eco: Energy-independent handling of smooth, airtight workpieces.
- VacuMaster Window: Specialized for vertical handling of windows and glass.
- VacuMaster Multi: Suitable for large, porous workpieces.
- Handling of metal sheets, glass panels, wooden boards, and other materials in various industrial settings.
The VacuMaster series emphasizes safety, versatility, and ergonomic design, suitable for a wide array of applications.
- Picking Up and Lifting the Load: The vacuum lifting device operates by creating a negative pressure that draws the workpiece to the suction plates.
- Lowering and Releasing the Load: Atmospheric venting reduces the vacuum, allowing the lift tube to expand and lower the load.
- Workpiece Specifications: Consider dimensions, material properties, and availability of sample workpieces.
- Handling Task: Determine starting position, handling method, stack heights, and frequency of lifting.
- Working Area: Assess the size, ceiling height, and potential obstacles in the working area.
- Power Supply: Ensure appropriate line voltage and pressure for vacuum devices.
- Environmental Requirements: Consider special conditions like temperature, humidity, and contamination.
- On-Site Consultation: Schmalz offers on-site advice and product demonstrations.
- Test Center: Lifting tests with sample workpieces are available upon request.
- Assembly and Start of Operations: Installation services include electrical setup by qualified technicians.
- Safety Inspection: Recommended before initial operation to comply with safety regulations.
- Operation and Warranty: Training is available for optimal system use, with a warranty on products.
- Schmalz provides equipment for damage-free storage, transport, and clamping of workpieces, including vacuum workbenches and stands.
- Schmalz operates in over 50 countries, offering local support through subsidiaries and trade partners.
Catalog excerpts
© Schmalz, 12/15 I Article No. 29.01.03.00733 I Subject to technical changes without notice I Schmalz is a registered trademark Ergonomic Handling Solutions Vacuum Handling Systems Tube Lifters Jumbo and Lifting Devices VacuMaster 53
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Schmalz World of Vacuum Technology Consistent customer orientation and groundbreaking innovations, excellent quality and comprehensive consulting competence make Schmalz the world's leading partner for vacuum technology in automation, handling and clamping applications. As a company that acts globally and offers innovative products and services, we provide our customers with efficient solutions tailored precisely to their particular applications’ requirements. We inspire our customers everywhere where production processes are designed more efficiently through the use of vacuum technology. Schmalz...
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Vacuum Handling Systems from Schmalz Applications Practical Examples from Selected Industries Vacuum Tube Lifters Jumbo Move Goods Weighing up to 300 kg Quickly and Easily Vacuum Lifting Devices VacuMaster Move Heavy Loads Weighing up to Several Tons Ergonomically and Securely Crane Systems Aluminum Crane Systems and Jib Cranes that are Designed Specifically for Your Handling System From Task to Solution 44 Decide Select Design Service Contact
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Applications Practical Examples from Selected Industries Vacuum handling systems from Schmalz are used in a wide variety of industries to ensure efficient material flows. Our many years of experience and our close relationships with our customers mean we understand your processes, which allows us to produce products to meet the highest standards. They allow loads to be handled faster and more securely while protecting both the materials and your employees. At your request, Schmalz can provide you with a complete workplace solution consisting of a handling system and a crane designed to work perfectly...
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Vacuum tube lifter JumboErgo for lifting cardboard boxes Logistics Flexible Handling Solutions for Intra-Logistics, Distribution Logistics and Baggage Logistics Whether in the goods receiving or shipping area, in a parcel distribution center or in an airport – anywhere goods are moved quickly and frequently, the vacuum tube lifter Jumbo ensures efficient material flows while easing the burden on your employees. Vacuum tube lifter JumboFlex for lifting packages and for loading sorting and distribution machines Vacuum tube lifter JumboFlex for handling packages in goods receiving / shipping Vacuum...
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Vacuum tube lifter JumboErgo for loading and unloading a CNC machining center Wood Efficient Machine Loading for all Types of Wooden Boards The woodworking industry has relied on Schmalz handling systems for decades. They are used in combination with CNC machining centers or panel saws to ensure efficient operation and can fulfill the most demanding requirements, such as turning or swiveling workpieces. Vacuum lifting device VacuMaster Multi with 90° swivel angle for handling heavy, porous wooden boards Vacuum tube lifter JumboErgo with 90° swivel angle for loading a CNC machining center Vacuum...
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Vacuum lifting device VacuMaster Window Comfort for loading and unloading a glazing press Glass The Highest Level of Security and Precision Fragile windows and glass sheets require an especially gentle handling process. Vacuum handling allows a single person to easily move even heavy glass components without the risk of breakage. Vacuum lifting device VacuMaster Window Comfort for vertical handling of a multi-sash window Vacuum lifting device VacuMaster Window for vertical handling of glass elements Vacuum lifting device VacuMaster Window for vertical handling of a glass sheet in a washing system...
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Vacuum lifting device VacuMaster Comfort for loading and unloading a laser cutting machine Metal and Sheet Metal Increase Production Efficiency with Effective Machine Loading Using Schmalz handling systems to load and unload punching machines, bending machines or CNC laser cutting systems reduces downtime while protecting the surface of sensitive workpieces. They can also be used to optimize handling of metal sections and coils. The TRUMPF TruLaser 1030 integrated loading solution: consists of vacuum lifting device VacuMaster Basic and column-mounted jib crane Vacuum lifting device VacuMaster...
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Vacuum tube lifter Jumbo Sprint for palletizing barrels and bags Chemicals and Pharmaceuticals Reliable Handing of Goods in Potential Hazard Zones In the chemical and pharmaceutical industry, safety is of the utmost importance when handling loads. Schmalz products allow bags, barrels, buckets and jugs to be handled smoothly and efficiently. Special solutions are available for explosion protection areas (see page 23). Vacuum tube lifter JumboSprint Ex for handling bags in an explosion protection zone Vacuum tube lifter JumboErgo with mechanical gripper for handling jugs Vacuum tube lifter JumboFlex...
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Wind energy | Vacuum lifting device VacuMaster for GRP components in rotor blade manufacturing weighing several tons and up to 60 m in length Other Industries The Right Handling Solution for Virtually any Task Schmalz handling systems ensure efficient material flows in a number of other industries: From universally applicable standard devices to customer-specific solutions, Schmalz is your partner for vacuum handling. Automotive | Vacuum tube lifter JumboErgo for handling car body parts Automotive | Vacuum tube lifter JumboFlex Battery for handling batteries in the automotive industry Solar |...
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Rubber | Vacuum tube lifter JumboSprint for handling raw rubber bails Beverage industry | Vacuum tube lifter JumboErgo with mechanical pneumatic grippers for lifting and turning kegs Custom solutions | Vacuum tube lifter JumboFlex for handling transport and storage boxes Custom solutions | Vacuum lifting device VacuMaster Box employed in the assembly of large advertising signs Custom solutions | Vacuum lifting device VacuMaster for unloading barrels from a loading platform
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