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Aluminum Crane Systems

Aluminum Crane Systems
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Aluminum Crane Systems

Product catalog summary
Overview: The document provides a detailed overview of Schmalz's ergonomic handling solutions, focusing on aluminum crane systems and vacuum lifters designed to enhance material handling efficiency and ergonomics across various industries.
1. Ergonomic Vacuum Lifters: Schmalz vacuum lifters improve material flow efficiency and reduce health issues related to manual lifting. They are suitable for both light and heavy loads, offering ergonomic benefits and preventing excessive strain on workers.
2. Aluminum Crane Systems: Schmalz offers flexible and modular aluminum crane systems, including overhead and jib cranes, designed for ergonomic handling of loads up to 1,200 kg. These systems reduce the force required by over 60% compared to conventional steel systems.
3. Customer Testimonials: Customers, such as Bossard AG, report increased efficiency and reduced physical strain on employees due to the implementation of Schmalz's aluminum crane systems.
4. System Features: The aluminum crane systems feature a modular design, allowing for easy integration and customization. They are lightweight, robust, and offer quick delivery and installation, adhering to international safety standards.
5. Technical Specifications: The document details various components of the crane systems, including transport trolleys, electrical traction drives, and modular ceiling suspension systems, highlighting innovative design elements for performance and adaptability.
6. Applications: Schmalz's crane systems are suitable for production, assembly, and logistics processes, particularly effective in large workspaces and capable of handling various load types.
7. Additional Components: The document outlines additional components and options for customizing the crane systems, such as variable end stops, safety cables, and low headroom modules.
Conclusion: Schmalz's aluminum crane systems and vacuum lifters provide ergonomic, efficient, and customizable solutions for material handling, backed by customer satisfaction and adherence to quality and safety standards.
Stabilization and Suspension Systems: Includes anchor plates for concrete ceilings and clasps for wooden girders, ensuring safe mounting. The modular ceiling suspension system offers various connection options without additional superstructures.
Energy Supply Systems: Features conductor lines for wireless energy supply and trailing cables for power cables and hoses, maximizing usable ceiling height and minimizing interference.
Aluminum Overhead Crane Systems: Includes safe energy supply options with conductor lines and trailing cables, with technical specifications for various lengths and temperatures, and UL certification.
Configuration Examples: Includes monorail, single and double bridge, and multiple bridge crane systems, optimizing space and load distribution.
Aluminum Jib Cranes: Versatile and ergonomic, supporting loads up to 990 kg, designed according to DIN 15018 standards for flexible integration.
Innovative Components: Features low friction operation, easy swiveling, and maintenance-free components, with trailing cables and conductor lines for energy supply.
Specialized Jib Cranes: Options for low ceiling heights, articulated arms, telescopic jibs, and ATEX Jib Cranes for explosive atmospheres.
Chain Hoists: Reliable lifting aids with safety features like hoist limit switches and low control voltage, available with optional frequency control and CSA certification.
Service and Support: Comprehensive global service network offering consultation, project planning, installation, and maintenance, with dependable spare parts management.
Schmalz Services Overview: Schmalz offers comprehensive services from planning to implementation of crane systems, supported by innovative IT systems and CAD data for project planning.
Assembly and Safety: Schmalz's service technicians handle complete assembly and safety inspections, offering annual inspections and service contracts.
Training and Support: Training is provided for optimal operation of crane systems, with quick and reliable supply of replacement parts and warranty.
Crane System Design Questionnaire: Includes a questionnaire to assist in designing crane systems, covering specifications like workpiece weight and energy supply.
Ergonomic Vacuum Lifters: Schmalz provides vacuum lifters like the Jumbo and VacuMaster, enhancing productivity and reducing health-related absences.
Global Presence: Schmalz has a global sales network with subsidiaries and partners in over 50 countries, ensuring quick and competent service worldwide.
Conclusion: Schmalz offers a robust range of services and products for crane systems and vacuum handling, supported by a global network and comprehensive customer support.
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Catalog excerpts

Aluminum Crane Systems-1

© Schmalz, 09/14 I Article No. 29.01.03.00712 I Subject to technical changes without notice I Schmalz is a registered trademark Ergonomic Handling Solutions Aluminum Crane Systems Overhead Crane Systems and Jib Cranes 5

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Aluminum Crane Systems-2

Schmalz World of Vacuum Technology Customer focus, groundbreaking innovations, excellent quality and comprehensive consulting competence make Schmalz the world's leading partner for vacuum technology in automation, handling and clamping applications. As a company that acts globally and offers innovative products and services, we provide our customers with efficient solutions tailored precisely to their particular applications’ requirements. We inspire our customers everywhere where production processes are designed more efficiently through the use of vacuum technology. With our certifications,...

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Aluminum Crane Systems-3

Aluminum Crane Systems from Schmalz Applications Aluminum Crane Systems in Use Products Aluminum Overhead Crane Systems Flexible Crane Solutions for Large Working Areas and Loads Weighing up to 1,200 kg Aluminum Column Mounted Jib Cranes and Wall Mounted Jib Cranes Ergonomic Workplace Crane Solutions for Loads Weighing up to 990 kg Chain Hoists Robust Hoists for Loads Weighing up to 2,000 kg 26 Schmalz Services Questionnaire for Design of Crane Systems Contact

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Aluminum Crane Systems-4

Recommended by customers "We now work more quickly and ergonomically." Jürgen Retelstorf, Team Leader External Material Flow at Bossard AG: "Each day we commission around 2,000 cardboard boxes with fastening parts for global distribution at our central warehouse. This task used to be a great strain on our employees. With the aluminum crane system from Schmalz the work is now no trouble at all. We are indeed quicker because the handling of the packages is no longer so exhausting. We are also fully satisfied with the support we receive from Schmalz".

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Aluminum Crane Systems-5

Aluminum Crane Systems from Schmalz Overview of Highlights High Level of Ergonomics due to Perfect Low Friction Handling Effort Reduced by Over 60% The force diagram is an impressive example of the benefit gained from Schmalz aluminum crane systems. In comparison to conventional crane systems made from steel, the user saves more than 60 percent of the force required to move loads. This allows even heavy loads to be handled effortlessly and safely. Force as a percentage of the load moved • Easy and ergonomic handling of loads due to optimal weight-load ratio • Low force required during start-up...

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Aluminum Crane Systems-6

Applications Aluminum Crane Systems in Use Whether receiving or dispatching goods, the assembly line or the workplace in the production hall – aluminum crane systems from Schmalz ensure an ergonomic and efficient flow of materials and goods in all areas of intralogistics. The responsive lifting devices have a modular design and can be easily integrated into any infrastructure.

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Aluminum Crane Systems-7

Aluminum column mounted jib cranes with vacuum tube lifters JumboErgo during the commissioning of packages Jib Cranes Ergonomic Workplace Crane Solutions Jib cranes from Schmalz improve the ergonomics when handling loads at the workplace. Different load classes as well as options for attachment to the floor, to walls or to existing pillars make a wide range of uses possible. Aluminum wall mounted jib crane with chain hoist and magnet during loading of a milling machine Aluminum column mounted jib crane with vacuum lifting device VacuMaster Comfort during loading of a CNC machining center Aluminum...

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Aluminum Crane Systems-8

Aluminum single bridge crane system with reinforced section and vacuum lifting device VacuMaster Window during handling of windows Overhead Crane Systems Flexible Crane Solutions for Large Working Areas Overhead crane systems from Schmalz are designed using standardized modular elements according to individual customer requirements. Whether monorail, single bridge or multi bridge crane systems – an optimal use of space is guaranteed. Aluminum single bridge crane system with vacuum lifting device VacuMaster Basic during loading of a high rack storage system Aluminum single bridge crane system...

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Aluminum Crane Systems-9

Aluminum single bridge crane system with reinforced section and a conductor line used with a chain hoist and a magnet Aluminum single bridge crane system with conductor line and vacuum lifting device VacuMaster Comfort destacking wall panels Aluminum single bridge crane system with telescopic jib and vacuum lifting device VacuMaster Comfort handling plastic sheets Aluminum multi bridge crane system with vacuum tube lifters JumboFlex commissioning packages

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Aluminum Crane Systems-10

Aluminum Overhead Crane Systems Flexible Crane Solutions for Large Working Areas Schmalz aluminum overhead crane systems offer impressive low friction operation. A favorable weight-load ratio ensures that even heavy work pieces are handled effortlessly. The equal distribution of loads on all the supporting rollers prevents the transport trolleys from tilting. The modular design allows the crane system to be attached to any steel structure or other superstructure.

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Aluminum Crane Systems-11

Aluminum Overhead Crane Systems Introduction Application • Modular crane system permitting the flexible and cost efficient configuration of individual crane solutions • Suitable for use in almost any internal production, assembly, or logistics process for the manual or automatic handling of all types of loads • Particularly suited to large work spaces • Maximum load of up to 1,200 kg Low ceiling mounted aluminum single bridge crane system with conductor line to accommodate the low ceiling height Design Transport trolley Modular ceiling suspension system • Connection of crane bridge and hoist...

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Aluminum Crane Systems-12

Aluminum Overhead Crane Systems Innovative Basic Components Lightweight and Robust Aluminum Section • Weight optimized extruded section with hollow chamber geometry (weight from 3 kg /m) • Inner web for reinforced vertical support • Material: Aluminum natural anodized (EN AW 60 63 T66) • Five section sizes for loads weighing up to 1,200 kg • Section lengths up to 8,000 mm can be extended as needed using rail connectors • Dovetail for retroactive mounting of variable end stops • Lateral grooves for connecting accessories Reinforcement section Rail connector • Attractive closing off of sections...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.