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Rolling Diaphragms

Rolling Diaphragms
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Rolling Diaphragms

Product catalog summary
Introduction
Hutchinson Group has been a leader in designing and manufacturing high-performance solutions for 170 years, serving various demanding markets such as automotive, aerospace, and energy. The company is renowned for its expertise in anti-vibration systems, fluid management, and sealing solutions, supported by a robust research and innovation center.

Hutchinson Precision Sealing Systems
This division specializes in static and dynamic sealing solutions, offering complete control over the development and production process. The team provides technical support in material selection, dimensional definition, and CAD design, with certifications like ISO 50001.

Rolling Diaphragms
Description: Rolling diaphragms are flexible devices used to regulate fluids, providing a seal in piston-cylinder systems. They are made from high-strength fabric covered with elastomer, offering pressure resistance up to 50 bars and temperature resistance from -60°C to +250°C.
Operating Principle: These diaphragms operate without friction or lubrication, ideal for systems requiring quick pressure response. They are used in flow regulators, control cylinders, and pumps.
Applications: Suitable for markets like drinking water, food, heating, aerospace, and industrial equipment.

Materials
Elastomers: Various rubber materials are available, including Nitrile, Silicon, Ethylene Propylene, and Florocarbon, each with specific hardness and temperature ranges.
Polyester Fabrics: Fabrics are chosen based on pressure requirements, with specifications for thickness, breaking strength, and tensile strength.

Parts List
The document provides a detailed list of part numbers with specifications for cylinder and piston diameters, height, and thickness. The membranes are manufactured to standard dimensions and are available in different classes and materials.

Specific Requirements
For custom dimensions, materials, or fabric needs, Hutchinson offers tailored solutions. Customers are advised to conduct tests for final validation, as recommendations may vary based on the membrane environment.
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Catalog excerpts

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Rolling Diaphragms INDUSTRIAL APPLICATIONS

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INTRODUCTION4 1 – HUTCHINSON GROUP 2 – HUTCHINSON PRECISION SEALING SYSTEMS ROLLING DIAPHRAGMS6 1 – DESCRIPTION 2 – OPERATING PRINCIPLE 3 – APP

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INTRODUCTION 1 – HUTCHINSON GROUP Hutchinson has been designing, developing and manufacturing high-performance solutions for 170 years to meet the needs of its customers around the world, on land, in the air and at sea. Our innovations cover a wide variety of particularly demanding markets: automotive, aerospace, defence, energy, rail and general industry. A world leader in anti-vibration systems, fluid management and sealing solutions, our group stands out for its multi-market, multi-expertise approach, a source of synergies and added value. Our Corporate Research & Innovation Centre employs...

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2 – HUTCHINSON PRECISION SEALING SYSTEMS As an expert manufacturer of sealing solutions, Hutchinson - Precision Sealing Systems designs and manufactures static and dynamic sealing solutions for its international customers in a wide range of industrial sectors. Complete control of the entire process, from development to production, enables us to offer our customers a wide variety of approved materials, tailor-made solutions and a certified guarantee of origin. Our project team relies on constant experimentation and innovation to develop solutions that are perfectly tailored to our customers' needs....

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ROLLING DIAPHRAGMS 1- DESCRIPTION Rolling diaphragms are flexible devices used to regulate fluids. They provide a seal in systems involving a piston and a cylinder. These diaphragms are made from a fabric with very high mechanical characteristics covered by a thin layer of elastomer, which allows them to take on any shape or size. The materials used as standard provide: • • • Pressure resistance: up to 50 bars Temperature resistance: -60°C and +250°C Resistance to various fluids: water or water emulsion, mineral oil, etc. We offer 3 classes of membrane, differentiated by their fastening system....

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2- OPERATING PRINCIPLE The diaphragm is attached to the piston head. It unwinds and retracts in synchronisation with the piston movements, moving from from high to low position. It rests alternately against the cylinder wall and the piston skirt. 3- APPLICATIONS Rolling diaphragms offer many advantages in control and regulation equipment, as well as in hydraulics and pneumatics. They are used in devices such as flow regulators, control cylinders and geothermal pumps. As well as providing a perfect seal, these membranes operate without friction or lubrication. They are ideally suited to systems...

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MATERIALS 1 – ELASTOMERS Four materials are available as standard. They cover the requirements of most applications. Rubber Family Ethylene Propylene (EPDM) * Formulated with raw materials that comply with the FDA positive list - 21 CFR § 177-2600. In addition, Hutchinson offers a wide range of rubber materials to meet any specific requirements. 2 – POLYESTER FABRICS The fabric is determined by the pressure of use. These fabrics are carefully dimensionally stabilised using a hot preforming process. Breaking strength, mini (daN) chain Tensile strength, mini (%) chain Number of wires/cm chain Our...

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PARTS LIST Design: class A - Material: BF7 - Fabric501 The membranes are made to the standard dimensions specified in the table below. They are manufactured to class A design, in BF7 material, reinforced with type 501 fabric. Hutchinson part number

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Hutchinson part number

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Hutchinson part number Please contact us to check availability of references with* Specific Requirements Please contact us for any other request: • Dimensions • Class B,C • Material: EPDM, FKM, MVQ... • Fabr

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This catalogue contains recommendations which should be checked with our teams and which may change depending on the membrane environment. These recommendations do not constitute a commitment on our part and any claim is excluded. It is essential to carry out tests for final validation, which remains the responsibility of the customer. The information contained in this catalogue is valid at the date of printing. As part of our optimisation policy, we reserve the right to modify the product range, production sites, products, manufacturing methods and information in this catalogue without prior...

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02/2024- Ph. : HUTCHINSON, Adobe Stock, Flaticon Hutchinson - Le Joint Français SNC 5 rue Ampère 22000 Saint-Brieuc - France www.precisionsealingsystems.hutchinson.com +33 2 96 62 49 49

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.