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HiMax™ glass multiaxials

HiMax™ glass multiaxials

HiMax™ glass multiaxials

Product catalog summary
Introduction
Dasyc SA, a Greek company, specializes in thermoplastics and composites for various sectors. In 2010, they launched the Composite Modular Transportable Hangar (CMTH®) to meet the need for mobile storage and housing structures. These hangars are designed for easy transport and assembly, offering applications in military, construction, and emergency response.

Specifications and Design
The hangars are constructed from prefabricated composite sandwich panels, providing strength, thermal insulation, and corrosion resistance. The panels are lightweight, simplifying transportation and installation. The structure is designed to have low infrared and radar signatures, beneficial for military use. The hangars can be customized in length by adjusting the number of arches used.

Materials and Manufacturing
Hexcel Reinforcements UK supplied the glass fibre fabrics used in the hangars. The panels are manufactured using a vacuum-assisted resin transfer moulding process, with a polyurethane core and glass fibre reinforced polyester resin skins. The quadaxial fabric used provides isotropic properties, facilitating compliance with building codes.

Installation and Customization
The hangars can be installed quickly using standard tools and a crane, with minimal ground preparation. Customization options include side covers, electrical installations, and photovoltaic panels. Dasyc offers transportation and assembly services, along with customer training.

Testing and Certification
The composite panels underwent extensive testing, including bending tests, to validate their performance. The hangars are certified to withstand significant loads, equivalent to traditional concrete or steel structures.

Future Developments
Dasyc is working on redesigning the CMTH to exploit the anisotropic properties of composite materials, focusing on strengthening the 0° direction where most stresses are concentrated. Hexcel is collaborating with Dasyc to trial new fabric combinations to optimize mechanical performance.

Hexcel Reinforcements UK
Hexcel is a leader in composite reinforcements, offering high-quality materials tailored to customer needs. They adhere to ISO 9001 standards and focus on sustainable manufacturing practices. Their innovation center works on developing next-generation reinforcement fabrics.

Conclusion
The collaboration between Dasyc and Hexcel has resulted in a versatile and robust composite hangar solution, with ongoing improvements to enhance performance and customization options.
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Catalog excerpts

HiMax™ glass multiaxials-1

HiMax™ glass multiaxials Dasyc building case study Hexcel’s non-crimp fabrics reinforce Dasyc’s transportable composite hanga

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HiMax™ glass multiaxials-2

HiMax™ glass multiaxials Dasyc building case study Hexcel Reinforcements UK’s glass fibre fabrics were selected by Greek company Dasyc for the manufacture of its Composite Modular Transportable Hangar (CMTH®). Constructed from prefabricated composite sandwich panels, this innovative structure can be employed as a temporary or permanent facility in a wide variety of civil or military applications. The use of Hexcel quadaxial reinforcements enabled Dasyc to manufacture a composite structure with a strength equivalent to that of a concrete or steel building. Versatile and Mobile Dasyc SA specialises...

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Modular Composite Construction To create the CMTH the composite panels are assembled together to form arches. Each arch is made up of a varying number of main panels (2.1 m x 3.7 m in size), one half-size panel (1.15 m x 3.7 m in size) and two edge panels (which interface with the ground). All panels have the same radius of curvature (approximately 16.9 m) and each arch is a geometric arc. The length of the arch can be adjusted by using a different number of main panels. The length of the hangar is dependent on the number of arches used – adding one arch increases the length by 3 m. For the hangars...

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Easy to Install and Customise The outer surface of the panels is coated with an ISONPG gel-coat (available in a number of colours) which provides excellent weather resistance. The composite panels result in an installed structure with a long life expectancy that is essentially maintenance-free when compared to fabric or metal shelters. The PU core and composite skins provide thermal insulation to the overall structure resulting in an excellent overall heat transfer coefficient. The hangars can be installed easily and quickly using standard tools and a crane. Panels are assembled together with...

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Dasyc is currently working on a redesign of the CMTH in order to exploit the anisotropic properties of composite materials. The current use of quadaxial fabric leads to an isotropic composite structure exhibiting the same strength in the 0°, -45°, 90° and +45° directions. However, there is a non-uniform distribution of the stresses on the hangar structure, with more than 70% of the stresses concentrated in the 0° direction. The new laminate lay-up will employ unidirectional (UD) fabrics to strengthen this direction and eliminate unnecessary reinforcement from the other directions. Hexcel is working...

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Hexcel Reinforcements UK Ltd (formerly Formax) is a world leader in the supply of composite reinforcements, specialising in the production of ultra lightweight carbon fibre multiaxials and highly engineered glass fibres for the Automotive, Wind, Marine, Sports and Industrial markets. Our goal is to deliver materials of the highest quality, specifically tailored for each unique application and customer requirement. Through continuous investment in product development and research technology, HiMax™ fabrics are lighter, stronger and cost effective. Our Customers Hexcel acquired the Formax multiaxials...

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Innovations Product development is integral to us. At the Hexcel Reinforcements UK Innovation Centre, our team of technicians is constantly striving to produce the next generation of reinforcement fabrics. Working in partnership with organisations such as the internationally acclaimed Polymer Composites Group and the Imperial College London, we are confident our technologies will be utilised by some of the world’s most prestigious manufacturers in years to come. Drape Simulation Software Hexcel has the capability to support customers with Drape Simulation Technology to improve quality prediction...

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Hexcel Reinforcements UK Ltd is a trusted supplier worldwide. With short lead times and low minimum order quantities, we offer our customers complete flexibility wherever they are located. For more information contact us at: Hexcel Reinforcements UK Ltd Cutters Close Narborough Leicester, UK LE19 2FZ T: +44(0) 1162 752 200 F: +44(0) 1162 841 912 E: [email protected] For other worldwide Hexcel sales office telephone numbers and a full address list, please go to: http://www.hexcel.com/contact/salesotfiice www.hexcel.com ©2016 Hexcel Corporation - All rights reserved. Hexcel Corporation and its subsidiaries...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.