HS171

HS171

Product catalog summary
Project Overview
This document details the construction of the P302V Maintenance Hangar at the Jacksonville Naval Air Station in Florida, designed for the United States Navy. The hangar is notable for being the largest of its kind for the US Navy, with a dual-purpose layout to accommodate different aircraft types.
Specifications
The hangar measures 985 feet by 213 feet by 86 feet. It is designed to initially house eight P-3C Orion aircraft and can ultimately accommodate six larger P-8A Poseidon turbofan aircraft. The design required clear spans of 455 feet and 428 feet to meet the Navy's needs for multiple aircraft openings.
Structural Design
Heavy Structures employed three-story tall box trusses to achieve the necessary clear spans. These trusses were assembled on the ground and lifted into place, supported by temporary shoring towers. A 15-panel vertical lift fabric hangar door system by MEGADOOR® was installed, supported by the box trusses. The structure also includes multiple overhead cranes for aircraft maintenance.
Efficiency and Sustainability
The 3-D structural design was over 25% more efficient than conventional solutions. The project achieved a LEED Silver Rating from the Green Building Certification Institute, highlighting its sustainability and efficiency.
Conclusion
This project showcases Heavy Structures' capabilities in handling large, complex projects with economic efficiency, demonstrating their expertise in innovative structural solutions.
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Catalog excerpts

HS171-1

Project Profile Jacksonville Naval Air Station P302V Maintenance Hangar Jacksonville, FL End Use: P302V Aircraft Maintenance Hangar Client: United States Navy his aircraft hangar is the largest in the world for the US Navy. The dual-purpose layout required for this unique facility allows it to initially hangar eight P-3C Orion aircraft and ultimately six of the larger P-8A Poseidon turbofan aircraft. To meet the Navy’s demand for multiple openings for various aircraft, clear spans of 455' and 428' were necessary at the front of the hangar. To achieve these record-setting clear spans, Heavy Structures utilized three-story tall box trusses. During erection, these robust trusses were assembled in sections on the ground then lifted into place with the entire system bearing on temporary shoring towers. Following careful removal of the shoring towers, a 15-panel vertical lift fabric hangar door system by MEGADOOR® was installed, supported by the box trusses. The structure also supports multiple overhead cranes for maintenance of the aircraft. The 3-D structural design by Heavy Structures proved to be over 25% more efficient than the nearest conventional solution. The size, complexity and economy of this successful project demonstrates the capabilities and advantages Heavy Structures has to offer. This project achieved a LEED Silver Rating from the Green Building Certification Institute. 1540 Genessee • Kansas City, MO • 64102 • 816.245.6500 • www.heavystructures.c

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