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HSC-turning-milling centre of the HSTM-series

HSC-turning-milling centre of the HSTM-series
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HSC-turning-milling centre of the HSTM-series

Product catalog summary
Introduction
HAMUEL is committed to efficiency and innovation in machine tool manufacturing, with nearly 100 years of tradition and 30 years of CNC machining experience. The company focuses on high-quality, cost-effective solutions, emphasizing customer-specific innovations and process improvements.
HSC-Turning-Milling Centre of the HSTM-Series
The HSTM-series is designed for intricate components like turbine and compressor blades. Key features include a 45° inclined Y-Z cross slide for accessibility, high torque, unmatched damping characteristics, and a modular design with options for component changing systems. Technical specifications highlight high-speed motor spindles and advanced CNC control systems.
Multi-Technology Milling Machine of the F-TB-Series
The F-TB-series is noted for versatility and productivity in machining turbine components. Features include the use of standard cutting inserts, a flexible modular design with exchangeable machining heads, and a high-torque worm drive. Specifications cover interchangeable tool pallets and high-speed motor milling spindles.
Innovations, Sustainability, Environment
HAMUEL focuses on sustainable practices and environmental responsibility, integrating technologies like carbon dioxide cooling agents to enhance efficiency and reduce environmental impact.
Progress Based on Tradition
HAMUEL leverages its tradition in mechanical engineering to drive innovation, ensuring high standards of precision and quality across industries, including aviation.
Service and Software
HAMUEL emphasizes customer service and support, highlighting the importance of software in optimizing machine performance and ensuring seamless integration into customer operations.
Focus on HAMUEL / MineralCast Components
MineralCast components contribute to machine stability and performance, supporting HAMUEL's reputation for delivering profitable innovations.
HD-Series Special Characteristics
The HD-series is noted for form stability and resistance to extreme conditions. Mineral cast components reduce vibrations, enhancing precision and tool longevity, with a 30% improvement in damping and a 20% increase in machining speed.
Turbine Blade Manufacturing
HAMUEL offers comprehensive process know-how for turbine blade production, including flexible clamping systems and NC-programming software. Integrated CAD/CAM software reduces programming and machining time by up to 45%.
Service and Support
HAMUEL provides global service support with a 24-hour hotline, tele-diagnostics, and a wide range of spare parts, including preventive maintenance and customer training.
Energy Efficiency and Sustainability
The company optimizes life-cycle costs through intelligent machine design and multi-technology integration, with innovations like CO2 gas milling reducing costs and environmental impact.
Global Presence and Corporate Structure
HAMUEL is part of the HAMUEL Reichenbacher group, with a global presence in 29 locations across 11 countries, providing comprehensive solutions supported by a tradition of innovation and CNC-machining expertise.
Conclusion
HAMUEL's commitment to innovation, customer service, and sustainability positions it as a leader in mechanical engineering, offering advanced solutions and support worldwide.
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Catalog excerpts

HSC-turning-milling centre of the HSTM-series-1

Efficient innovations HSC-turning-milling centre of the HSTM-series Multi-technology milling machine of the F-TB-series

 Open the catalog to page 1
HSC-turning-milling centre of the HSTM-series-2

Contents Intro Pages 4 - 7 HSC-turning-milling centre of the HSTM-series Pages 8 - 15 Multi-technology milling machine of the F-TB-series Pages 16 - 21 Focus on HAMUEL / MineralCast components Pages 22 - 23 Innovations, sustainability, environment Pages 28 - 29 Progress based on tradition Pages 30 - 31

 Open the catalog to page 2
HSC-turning-milling centre of the HSTM-series-3

The world will be subject to change – we will play our part in it! Package solutions Comprehensive in-house production 100 years of tradition Efficient innovations Process know-how Lowest costs-per-piece Materials with difficult machining characteristics Utmost availability Speed and flexibility Intricate components HAMUEL puts the stress on efficiency We can look back on almost 100 years of tradition in machine tool manufacture and mechanical engineering. In the field of CNC-machining alone, the company draws on 30 years of product experience. Today we can state the following: we have gained...

 Open the catalog to page 3
HSC-turning-milling centre of the HSTM-series-4

Precision creates trust Do you need an extraordinary solution – not just a compromise? In aviation even the tiniest fault can be the cause of a big catastrophe. This is why we are very well aware of our great responsibility to provide excellent quality and sustained reliability with our solutions. Thus, it is insufficient to just meet the generally acceptable quality standards, we would rather aim at exceeding them time and time again. For precisely this reason, our target is to find even more efficient solutions with ever increasing advantages for all our customers. Our system know-how, which...

 Open the catalog to page 4
HSC-turning-milling centre of the HSTM-series-5

HSC-turning-milling centre of the HSTM-series Machine designed for overhead crane hook handling to ensure its quick installation and start-up. The axes for the component rotation possess an enormous torque for a processing that meets the highest quality demands as to the geometric characteristics of the components, this is particularly so at the entry and exit edges. Integrated component loading device to achieve optimum machine productivity (as an option). User-friendly, extremely dynamic and high-precision control systems are preferably used for the HSC-5-axes turning-milling process. Y-Z-cross...

 Open the catalog to page 5
HSC-turning-milling centre of the HSTM-series-6

A vision becomes a reality HSC-turning-milling centre of the HSTM-series Exploit your potential – make full use of your competitive advantage! The HSC-turning-milling centre HSTM, where the components are arranged horizontally, is especially suited for the machining of turbine and compressor blades, blisks and/or radial compressors, as well as many other intricate turning-milling parts. The slant bed slides are inclined to the front at an angle of 45° to ensure optimum mass distribution, excellent loading possibilities and a brilliant view of the working area. Precision and economics Where the...

 Open the catalog to page 6
HSC-turning-milling centre of the HSTM-series-7

There is always more than one reason for success HSC-turning-milling centre of the HSTM-series The HSTM-series guarantees: ■ Excellent up-time ■ Great static and dynamic rigidity ■ Thermo-stability in all axes ■ Modular design – the same spare parts for all machines ■ Ergonomic design ■ Motor spindles with high speed and strong torque ■ Utmost machine dynamics for short component HSTM standards: HSTM options A- and C-axes available with anti-friction bearings, hydrostatic bearings or in mineral cast design ■ Excellent accessibility for maintenance and service ■ Highest demands on accuracy and...

 Open the catalog to page 7
HSC-turning-milling centre of the HSTM-series-8

Technical data HSC-turning-milling centre of the HSTM-series Main axes Component dimensions Machine dimensions Blade width Interface: Torque: Speed: Tool data (standard) Travelling speeds Linear axes: B-axis: Design options Standard XL for particularly big and wide components Acceleration Linear axes: B-axis: Tool interface: Max. tool diameter: Max. tool length: Max. tool weight: Tool magazine: Component spindle HD (high damping) for excellent surfaces and low tool wear

 Open the catalog to page 8
HSC-turning-milling centre of the HSTM-series-9

Multi-technology milling machine of the F-TB series The machines of the F-TB series offer a comprehensive selection of exchangeable machining heads for various technologies. A semi-automatic changing device for the milling unit minimises down-times. The utilisation of standard cutting inserts in the disc cutter permits a significant reduction in tool costs. The flexible modular design of the machine allows for a multitude of application expansions. Heavy and sturdy machine equipped with slide-ways. Ultimate productivity owing to the utilisation of powerful drives.

 Open the catalog to page 9
HSC-turning-milling centre of the HSTM-series-10

We ensure your success Multi-technology milling machine of the F-TB series Carry unique experience! The machining centre F-TB has been especially developed for milling various geometric shapes at turbine roots and heads, as well as on other turbine components, such as blisks, impellers, wave disc segments and housings. The machine is suitable for machining intricate finger shapes at the turbine root using standard disc cutter sets and fir tree shapes using simple form cutters. In the case of the 4- to 6-axes versions the component can also be changed by an integrated pallet changing system. Increased...

 Open the catalog to page 10
HSC-turning-milling centre of the HSTM-series-11

Multi-technology milling machine of the F-TB-series Technical data New ideas for new sales opportunities! Interchangeable tool pallet The heart of the machine is a vertical slide, similar to a pallet clamping station, which carries the tool drive. The integrated rolling and clamping elements allow for the tool pallet including the disc cutters to be laterally introduced into the vertical slide, the cutter shaft to be coupled to the drive spindle and the pallet to be hydraulically clamped in a quick and simple way. Thus, it is possible either to set the disc cutters installed on the pallet with...

 Open the catalog to page 11
HSC-turning-milling centre of the HSTM-series-12

Success in the market with HAMUEL Highly profitable innovations The specific demands made by our customers are always at the centre of our activities. This is why we sometimes choose an unconventional approach, meaning that we follow an individual path to suit the work-part in question and thus often reach an extraordinary solution. Almost 100 years of continuous success in the market can always be attributed to more than one reason alone. HAMUEL mineral cast Special characteristics of the HD-series The new precision in mechanical engineering The convincing features of the HD-series are in its...

 Open the catalog to page 12
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