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ADDITIVE MANUFACTURING SYSTEMS

ADDITIVE MANUFACTURING SYSTEMS

ADDITIVE MANUFACTURING SYSTEMS

Product catalog summary
Introduction
Reichenbacher Hamuel and 3D-MECTRONIC have collaborated to develop innovative additive manufacturing systems, focusing on high-quality CNC machining centers and 3D printing technologies. Their systems are used globally in industries such as aerospace, automotive, and shipbuilding.

Innovations and Technology
The AMS 800 machine is designed for large-volume metal workpieces, utilizing laser melting and sintering processes. It features a fully automated component handling system, enhancing efficiency and reducing costs. The system supports various CAD/CAM interfaces, allowing customization for different R&D projects.

3D-MECTRONIC's Contributions
3D-MECTRONIC specializes in laser sintering technologies, offering systems that process plastics, metals, and ceramics. Their 3DM-AMS series is customizable and integrates powder preparation and inert gas systems for sustainability and safety.

AMS 800 Specifications
The AMS 800 features a building area of 800 x 800 x 500 mm, with four 1 kW fiber lasers. It includes a closed circuit system with fume extraction and nitrogen generation, ensuring environmental safety.

Hybrid Manufacturing
The document outlines hybrid manufacturing processes combining machining and additive techniques, such as Fused Granular Fabrication and Laser Metal Deposition, to enhance production capabilities.

Applications
The systems are applicable in various industries, including automotive, aviation, consumer goods, and medical technology, offering solutions for rapid tooling and complex design requirements.

Conclusion
The collaboration between Reichenbacher Hamuel and 3D-MECTRONIC has resulted in advanced additive manufacturing systems that provide significant advantages in terms of efficiency, customization, and cost-effectiveness.
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Catalog excerpts

ADDITIVE MANUFACTURING SYSTEMS-1

ADDITIVE MANUFACTURING SYSTEMS MECTRONIC ADDITIVE MANUFACTURING SYSTEMS REICHENBA CHER

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ADDITIVE MANUFACTURING SYSTEMS-2

A cooperation of two highly specialised companies Lead through competence Trendsetting innovations Frank Heimbert Kulke founded 3D-MECTRONIC in 1998 with the aim of opening up new applications for 3D printing and of developing printing systems for the AM industry. Over the last seven decades, REICHENBACHER HAMUEL has become synonymous with trendsetting innovations in the development of highquality CNC machining centers. As our customers’ success is based on the first-class quality of their products, they very much rely on our technology to guarantee it permanently. Today 3D-MECTRONIC produce...

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ADDITIVE MANUFACTURING SYSTEMS-3

Control system Building area Siemens make Open system for various CAD/CAM interfaces and machine control versions. The customer decides which R&D project he wants to carry out. The printing volume permits the manufacture of workpieces with a base area of up to 800 x 800 millimeters and a maximum height of 500 millimeters. Process monitoring 3D printing is performed using 4 fiber lasers (laser wavelength 450 - 1,070 nm) with a maximum power of 1 kW, each. • Infrared camera • Surveillance camera During the printing process, the build-plate can be heated up to 150 °C. Closed circuit The AMS 800...

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ADDITIVE MANUFACTURING SYSTEMS-4

Handling An innovative handling system automatically transfers the buildplate from the discharge station into the process chamber. Extraction system Nitrogen generator Fume extraction system (filtration) with a sinter-plate filter in combination with safe passivation and integration into the inert gas circulation system. The nitrogen generator permits the creation of the inert gas atmosphere with a nitrogen purity of up to 99.9%.

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ADDITIVE MANUFACTURING SYSTEMS-5

Complete automated plant Additive Manufacturing Possible expansion stages: 3D printer LM (Laser Melting), including all subsequent processes (blasting, annealing, milling) up to the finished component. The transfer between the individual machining processes is fully automated. plate storage cleaning station plate storage annealing furnace (heat treatment) 3D printer processing machine (post processing) Individual plant sections interlinked by pallet system and automated plant control system central infeed / discharge SCALABLE ACCORDING TO CUSTOMER REQUIREMENTS HYBRID MANUFACTURING ECO-LT Hybrid...

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ADDITIVE MANUFACTURING SYSTEMS-6

Technical data Processing machines I printersHybrid manufacturing SPECIFICATIONS ECO-LT Hybrid Milling unit Milling spindle speed Milling spindle power Additive extruder Maximum material output Nozzle diameter Building volume 5-axis milling unit with cardanic spindle 60,000 rpm 4.6 kW - 14 kW AE15 / AE20 / AE30 2 kg/h - 20 kg/h 1 mm - 16 mm 700 x 700 x 800 mm (optionally adaptable) Milling spindle speed Milling spindle power Torque Laser power / type Focus diameter Building volume SPACE REQUIREMENTS SPACE REQUIREMENTS Dimensions (W x L x H) Weight ACCESSORIES / PERIPHERALS Material Tool changer...

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ADDITIVE MANUFACTURING SYSTEMS-7

7^MECTRONIC ADDITIVE MANUFACTURING SYSTEMS 3D-MECTRONIC FabrikstraBe 13 ■ D-95111 Rehau Sales: Schleizer StraBe 56 - 58 ■ D-95028 Hof Phone: +49 9281-7799411 ■ Fax: +49 9281-7798499 [email protected] ■ www.3d-mectronic.de Reichenbacher Hamuel GmbH Rosenauer StraBe 32 ■ D-96487 Dorfles-Esbach Phone: +49 9561-599-0 ■ Fax: +49 9561-599-199 [email protected] ■ www.reichenbacher.de

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.