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High-Precision Ball Bearings Product Catalog

High-Precision Ball Bearings Product Catalog
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High-Precision Ball Bearings Product Catalog

Product catalog summary
Overview: This document is a comprehensive product catalog for GRW's high-precision ball bearings, detailing specifications, materials, and configurations for various applications. It emphasizes GRW's commitment to quality and innovation, supported by their ISO 9001 certification.
Materials and Design: The catalog outlines materials used for rings and balls, including chrome steel, stainless steel, and high corrosion-resistant steel. Hybrid bearings incorporate ceramic materials like silicon nitride and zirconium oxide, offering benefits such as extended speed limits and increased stiffness.
Closure Systems: Various closure systems are described, including non-contact shields and contact seals made from materials like Teflon and Viton, designed to prevent contamination and retain lubricants.
Retainers: Different retainer designs are detailed, including two-piece and one-piece snap-type retainers made from materials like stainless steel and synthetic plastics, tailored for specific speed ranges and applications.
Lubricants: Information on lubricant types and quantities is provided, emphasizing the importance of selecting the right lubricant for specific bearing applications to ensure optimal performance and longevity.
Technical Specifications: Detailed specifications for various types of ball bearings are included, such as deep groove radial bearings and spindle ball bearings, with information on tolerance grades, radial clearance, and preload values.
Product Portfolio: GRW offers a wide range of ball bearings, including metric and inch deep groove radial bearings, spindle bearings, duplex bearings, and hybrid and full ceramic bearings. Special coatings and materials under the GRW XTRA brand are highlighted for enhanced performance.
Accessories and Services: The catalog lists available accessories such as shims, spring washers, and retaining rings. It also outlines GRW's laboratory services and test equipment for ensuring the quality and performance of their bearings.
Specifications and Tolerances: The document outlines specifications for steel shafts and housings, emphasizing the importance of considering linear expansion coefficients for other materials like aluminum. It details shaft and housing tolerances for different operating conditions.
Load Ratings and Life Calculations: The static radial load rating (C0r) is defined for bearings under slow speeds or stationary loads. The document explains the static equivalent radial load (Pr) and the basic dynamic radial load rating (Cr) for radial ball bearings, crucial for determining the bearing's endurance before material fatigue.
Nominal and Extended Life: The nominal life (L10) of ball bearings is calculated based on a 90% reliability rate, with formulas provided for both revolutions and hours. The extended modified rating life (Lnm) incorporates additional factors like reliability and operating conditions.
Limiting Speeds and Thermal Considerations: Factors affecting the maximum operational speed of a bearing include retainer load, noise, lubrication, and heat generation. The thermal reference speed (nθr) is introduced, defining the speed at which heat generation and dissipation are balanced.
Elastic Behavior and Deformation: The document distinguishes between axial and radial elastic deformation in ball bearings, noting that preloading can reduce elastic yield and increase stiffness.
Radial and Axial Play: Radial play affects bearing performance, influencing life rating, noise, and thermal behavior. The document advises on selecting appropriate radial play based on application requirements.
Bearing Tolerances and Grading: To ensure proper fit of bearings on shafts and in housings, controlling diameter tolerances is crucial. Bearings in quality grades P5 and ABEC5 or better can be sorted into groups with tolerances as small as 1.25 µm.
Classification Symbols: Bearings are classified using symbols that indicate grading in bore and outside diameter.
Functional Tests: GRW performs various tests, including noise, axial vibration, torque, and preload tests, to ensure bearing quality.
Recommendations: The document advises consulting GRW sales engineers for selecting suitable bearing quality and ensuring compatibility with mating parts.
Additional Notes: Bearings are available with different shields and seals, and almost all types can be enhanced with GRW XTRA.
Contact Information: For further inquiries, contact details for USA and worldwide offices are provided.
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Catalog excerpts

High-Precision Ball Bearings Product Catalog-1

HIGH-PRECISION BALL BEARINGS High-Precision Ball Bearings Product Catalog

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High-Precision Ball Bearings Product Catalog-2

HIGH-PRECISION BALL BEARINGS HIGH-PRECISION BALL BEARINGS Designation system of radial ball bearings - metric / inch Designation system of radial ball bearings - metric / inch - Steel balls HY Cera mic balls made from SS X65Cr13 SV X30CrMoN15-1 S 440C SA Antimagnetic material Combination balls N Full ceramic bearings (balls, IR, AR ) of silicon nitride NZ Full ceramic bearings (balls, IR, AR) made from zirconium oxide Further materials available on request LE Bearing unit F Flange E Extended inner ring - Open ball bearings -2Z Double shield -RZ Single Perbunan rubber shield, non-contact -RS...

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High-Precision Ball Bearings Product Catalog-3

HIGH-PRECISION BALL BEARINGS HIGH-PRECISION BALL BEARINGS Service Test equipment - Orakel III / GRW Modular System Materials for rings and balls Closures Retainers for miniature ball bearings Lubricants Fundamentals of Ball Bearing Design Shaft and housing shoulders Special installation configurations Fitting tolerances Load ratings and L-10 life Limiting speeds Elastic behavior of deep groove radial bearings Relationship between radial play, axial play, contact angle and tilting angle Calibration of bore and outside diameters Reduction in radial play Radial play classification Functional tests...

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High-Precision Ball Bearings Product Catalog-4

HIGH-PRECISION BALL BEARINGS HIGH-PRECISION BALL BEARINGS HIGH-PRECISION BALL BEARINGS HIGH-PRECISION BALL BEARINGS Our Company GRW... the premier provider for customized high-precision ball bearing solutions. 2003 Formation of GRW USA 2001 Reorganization of the corporate strategy in terms of in-house production and cooperative production 1998 Restructuring in the Czech Republic As a global corporation with more than 500 employees, GRW is headquartered in Rimpar, near Wurzburg, with assembly facilities in Prachatice (Czech Republic) and a direct sales office in the USA. GRW is the premier developer...

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High-Precision Ball Bearings Product Catalog-5

HIGH-PRECISION BALL BEARINGS HIGH-PRECISION BALL BEARINGS HIGH-PRECISION BALL BEARINGS HIGH-PRECISION BALL BEARINGS (1) May contain magnetic parts for production technology reasons Our sales engineers will gladly inform you about the chemical resistance properties of the materials. Subject to change. Materials for rings and balls GRW ball bearings are manufactured by using technological advancements in steel production and heat treatment. Our ball bearings are made of chrome steel (10006), stainless steel (X65Cr13), or high corrosion-resistant steel (X30CrMoN 15-1). It is now possible to achieve...

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High-Precision Ball Bearings Product Catalog-6

HIGH-PRECISION BALL BEARINGS HIGH-PRECISION BALL BEARINGS See the following list for our range of different retainer variants: As not every retainer is available for all sizes, please contact us for additional information. We will gladly recommend other bearing and retainer designs as well as retainer materials for special requirements. Retainers are vital for efficient operation of ball bearings. First, they keep the balls separated and evenly spaced, ensuring a uniform distribution of load and thereby reducing heat while enhancing the bearing life expectancy. Secondly, the retainer guides the...

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High-Precision Ball Bearings Product Catalog-7

HIGH-PRECISION BALL BEARINGS HIGH-PRECISION BALL BEARINGS Lubricants Why do bearings need lubricants? Miniature ball bearings are perfect for high stress environments, but require special lubricants to minimize wear, in order to increase operational life, performance, and safety of the product. GRW lubricants provide permanent lubrication to minimize sliding friction between balls, rings and retainer. This prevents excessive wear and thermal overheating, protecting balls and raceway from micro-welding and thereby extending operational life while reducing running noise. The bearing application...

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High-Precision Ball Bearings Product Catalog-8

HIGH-PRECISION BALL BEARINGS HIGH-PRECISION BALL BEARINGS Shaft and housing shoulders Certain design and assembly factors are critical for optimum performance of bearings. For instance, shaft and housing shoulders should accurately allow axial load to be transferred to the inner and outer ring without permitting the rings to tilt in opposite directions. The associated dimension tables provide limits for the largest (da max) and the smallest (da min) permissible shoulder diameter for the inner ring and the largest permissible shoulder diameter for the outer ring (Da max). See Dimension Tables...

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High-Precision Ball Bearings Product Catalog-9

HIGH-PRECISION BALL BEARINGS HIGH-PRECISION BALL BEARINGS Fitting tolerances Among other factors, the fit of the bearing on the shaft and in the housing significantly affects the operational behavior of miniature ball bearings. When selecting fitting tolerances the following criteria should be considered: Rotation conditions Rings with circumferential loading should have a tighter fit than rings with a single point load. Circumferential loading occurs when the ring is rotating and the load is static, or when the ring is static and the load is rotating. Point loading occurs when the rings and...

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High-Precision Ball Bearings Product Catalog-10

HIGH-PRECISION BALL BEARINGS HIGH-PRECISION BALL BEARINGS HIGH-PRECISION BALL BEARINGS HIGH-PRECISION BALL BEARINGS Load ratings and L-10 life The static radial load rating C0r The basic static radial load rating (C0r) applies to bearings which rotate at very slow speeds, which are subjected to slow oscillations or are stationary under load. Per DIN ISO 76, the basic static radial load rating is the static radial load corresponding to a calculated contact stress of 4200 N/ mm2 at the center of the contact ellipse of the most heavily loaded ball or raceway. If the contact pressure exceeds this...

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High-Precision Ball Bearings Product Catalog-11

HIGH-PRECISION BALL BEARINGS HIGH-PRECISION BALL BEARINGS HIGH-PRECISION BALL BEARINGS HIGH-PRECISION BALL BEARINGS Elastic behavior of deep groove radial bearings Limiting speeds Various mechanical and kinematic factors impact the maximum operational speed of a bearing. The following factors can have an effect on the limiting speed: • Retainer load • Noise • Rolling kinematics • Lubrication • Heat generated by friction and the environment • Inner ring slippage and radial play reduction Retainer loading In miniature bearings, the speed limit can be determined among other factors by the retainer...

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