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GORE® Aerospace
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GORE® Aerospace - 1

high speed data cables Product Catalog

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GORE® Aerospace - 2

Table of Contents Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 GORE® Aerospace Ethernet Cables Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 4 Pairs, Cat5e / Cat6a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Quadrax, Cat5e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Dual Pairs, Cat5e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 GORE® Shielded Twisted Pair Cables . . . . . . . . . . . . . . . . . . . . . . .12 GORE® Aerospace Quad Cables . . . . . . . . . . . ....

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GORE. Aerospace high speed data cables Engineered for demanding aerospace environments, GORE® Aerospace High Speed Data Cables are constructed with innovative fluoropolymer materials that deliver superior signal integrity for reliable data transmission in a small, lightweight package . They meet and even exceed stringent industry requirements for applications such as avionics networks, flight management systems, digital video systems, serial buses, weather mapping, and more . Additionally, Gore’s selection of high-speed copper and fiber optic cables support the latest open-source...

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GORE. Aerospace high speed data cables GORE® Aerospace Ethernet Cables Gore manufacturers a variety of Ethernet cables that provide system architects and engineers with many benefits such as small size, reduced weight, and lifelong performance (Figures 1 and 2) . In addition, Gore’s Ethernet cables provide customers with several benefits, including: • Commercial off-the-shelf products based on established technologies • Short lead times for selected samples, prototype and small production quantities • Low technical risk based on validated product performance in real-world conditions Figure...

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Gore offers a variety of standard Ethernet cables that meet stringent civil aircraft and performance requirements (Table 1) . Table 1: Gore’s Standard Ethernet Cables

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high speed data cables GORE® Aerospace Ethernet Cables (4 Pairs, Cat5e/Cat6a) Gore’s cables are engineered for the increasing data demands of modern airborne digital networks (Figure 3). They exceed stringent electrical requirements and deliver excellent signal integrity with sufficient margin for high-speed data transmission up to 10 gigabits (Table 2). The Cat6a version is approved to SAE AS6070™ standards and on the Qualified Products List (QPL). In addition, the unique design of the Cat6a version is 24 percent smaller and 25 percent lighter than standard Cat6a cables and proven to save...

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Table 2: Cable Properties Value Cat5e Property Standard Impedance (ohms) Typical Operating Voltage Velocity of Propagation (nominal) (%) Near-End Crosstalk (NEXT) dB min @ 10 MHz dB min @ 100 MHz Dielectric Withstanding Voltage (Vrms) Conductor-to-Conductor Conductor-to-Shield Mechanical / Environmental Time Delay (nominal) [ns/m (ns/ft)] Jacket Material Engineered Fluoropolymer Jacket Color White (Laser Markable) Silver-Plated Copper or Silver-Plated Copper Alloy Solid Blue/White with Blue Stripe Solid Orange/White with Orange Stripe Solid Green/White with Green Stripe Solid Brown/White...

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high speed data cables Connector-Cable Compatibility Figure 8: Test Simulator Gore evaluated the electrical characteristics of its Cat6a cable terminated with leading high-speed aerospace connector systems to assist designers in selecting the best option for a specific application (Table 3). Testing connectorcable compatibility during the initial design process ensures the interconnect will perform reliably in specific applications. For more information regarding electrical data and termination instructions for all Ethernet interconnects, visit gore.com/ethernet-cable-connectors. Proven...

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Table 3: Ethernet Cat68 Interconnect Options3

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high speed data cables GORE® Aerospace Ethernet Cables (Quadrax, Cat5e) Gore’s cables are a perfect alternative to a standard quad design to meet Ethernet Cat5e requirements in advanced avionics systems (Figure 11). These star quadrax cables deliver continuous signal transmission up to 70 meters for size 24 AWG and 50 meters for size 26 AWG (Table 5). In addition, the reduced design of these cables is substantially smaller and lighter weight without sacrificing durability (Figures 12 and 13). Gore’s star quadrax design is approximately 40 percent smaller than the common dual twisted pair...

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Table 5: Cable Properties

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high speed data cables GORE® Aerospace Ethernet Cables (Dual Pairs, Cat5e) For Ethernet Cat5e requirements, Gore’s dual pair cables are an ideal solution in aircraft electronic systems (Figure 14). They preserve signal integrity for high-speed data transmission up to 1 gigahertz (Table 7). These cables also have a durable construction that supports a wide temperature range to tolerate the harshest aerospace environments. In addition, Gore’s dual pair cables have a smaller form factor this is also more flexible with a tighter bend radius, which means easier routing and faster installation in...

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Table 7: Cable Properties

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GORE. Aerospace high speed data cables GORE® Shielded Twisted Pair Cables (Controlled Impedance, 100 Ohms) Well-suited for aerospace harness applications, Gore’s cables provide excellent signal integrity for high-speed data transmission up to 1 gigahertz (Figure 16 and Table 9). The combination of durable materials in this construction also enables a higher tolerance against rapidly-changing environments at high altitudes . In addition, the low-profile design of these cables is 18 percent smaller and up to 50 percent lighter when compared to standard cable designs (Figures 17 and 18) . They...

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Engineered fluoropolymer jacket Braided shield Color-coded composite dielectric Silver-plated copper alloy conductor Ordering Information GORE® Shielded Twisted Pair Cables are available through several distributors in a variety of standard sizes (Table 10). Visit gore.com/cable-distributors for the list of distributors . In addition, see page 30 for more information regarding Gore’s full inventory of sample products and lead times . For more information, please contact a Gore representative . Table 10: Product Specifications

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